2000 Honda Fourtrax 300 Torque Specs

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General Maintenance
Item QTY Thread Dia. (mm) Torque (lb-ft)
Spark Plug 1 12 13
Valve Adjusting Lock Nut 2 6 12
Clutch Adjusting Screw Lock Nut 1 8 16
Oil Filter Cover Bolt 3 6 7
Engine Oil Drain Bolt 1 12 18
Fuel and Lube System
Item QTY Thread Dia. (mm) Torque (lb-ft)
Insulator Band Screw 1 5 2.9
Carburetor Cover Screw 1 5 2.5
Starting Enrichment Valve Nut 1 14 1.8
Cylinder Head / Cylinder / Piston
Item QTY Thread Dia. (mm) Torque (lb-ft)
Cylinder Head Cover SH Bolt 3 6 17
Cylinder Head Cover Flange Bolt 10 6 9
Cylinder Head Cap Nut 4 10 29
Cylinder Head Socket Bolt 3 8 18
Cam Chain Tensioner Lifter Mounting Bolt 2 6 7
Cam Chain Tensioner Lifter Sealing Bolt 1 6 7
Cam Sprocket Bolt 2 7 14
Oil Pipe Bolt 1 7 9
Oil Pump Assembly Bolt 2 5 5.1
Oil Path Pipe Bolt 2 7 9
Cylinder Mounting Bolt 2 6 7
Cam Chain Guide Holder Bolt 1 6 9
Clutch / Gearcase Linkage
Item QTY Thread Dia. (mm) Torque (lb-ft)
Clutch Spring Bolt 4 6 9
Centrifugal Clutch Lock Nut 1 20 87
Change Clutch Lock Nut 1 18 80
Gearshift Return Spring Pin 1 8 16
Alternator / Starter Clutch
Item QTY Thread Dia. (mm) Torque (lb-ft)
Starter Reduction Gear Cover Bolt 5 6 7
Alternator Starter Bolt 3 6 7
Ignition Pulse Generator Socket Bolt 2 5 4
Starter Clutch Torx Bolt 6 6 12
Flywheel Bolt 1 12 80
Kick Starter Ratchet Guide 2 6 9
Output Gear
Item QTY Thread Dia. (mm) Torque (lb-ft)
Output Shaft Bearing Holder Bolt 3 8 17
Countershaft Bearing Lock Nut 1 64 72
Output Shaft Bearing Outer Race Lock Nut 1 60 72
Output Shaft Bearing Inner Race Lock Nut 1 28 54
Output Gear Case Mounting Bolt 3 8 23
Covers and Extra
Item QTY Thread Dia. (mm) Torque (lb-ft)
Left Crankcase Cover Bolt 9 6 7
Side Shaft Cover Bolt 4 6 7
Crankcase Bolt 13 6 7
Bearing Set Plate Bolt 2 6 9
Neutral Switch 1 10 9
Reverse Switch 1 10 9
Oil Temperature Sensor 1 12 13
Frame / Body Panels / Exhaust System
Item QTY Thread Dia. (mm) Torque (lb-ft)
Gearshift Pedal Bolt 1 6 12
Footpeg Bolt 8 8 24
Fuel Valve 1 18 20
Exhaust Pipe Protector Bolt 3 6 16
Exhaust Muffler Mounting Bolt 3 10 40
DC Consent - 8 12
Maintenance
Item QTY Thread Dia. (mm) Torque (lb-ft)
Front Gear Case Oil Filler Cap 1 30 9
Final Gear Case Oil Filler Cap 1 30 9
Front Gear Case Oil Drain Bolt 1 8 9
Final Gear Case Oil Drain Bolt 1 8 9
Final Gear Case Oil Check Bolt 1 8 9
Tie-Rod Lock Nut 4 12 40
Engine Removal / Installation
Item QTY Thread Dia. (mm) Torque (lb-ft)
Engine Bracket Bolt (Front) 4 10 54
Engine Bracket Nut (Upper) 2 10 54
Engine Mounting Nut (Front and Upper) 2 10 54
Engine Mounting Nut (Rear / Upper and Lower) 2 10 54
Rear Driving Mechanism
Item QTY Thread Dia. (mm) Torque (lb-ft)
Pinion Joint Nut 1 16 80
Gear Case Cover Bolt 2 10 35
Gear Case Cover Bolt (cont) 6 8 19
Gear Case Mounting Bolt 8 10 40
Gear Case Drain Bolt 1 8 9
Gear Case Cover Oil Cap 1 30 9
Front Wheel / Suspension / Steering
Item QTY Thread Dia. (mm) Torque (lb-ft)
Handlebar Lower Holder Nut 2 10 29
Handlebar Switch Housing Screw 2 5 1.4
Throttle Case Cover Screw 2 4 2.5
Front Wheel Nut / Lugnut 8 10 47
Front Wheel Hub Mounting Bolt 4 6 7
Shock Absorber Upper Mounting Nut 2 10 22
Shock Absorber Lower Mounting Nut 2 10 33
Handlebar Lever Pivot Bolt 1 6 0.7
Handlebar Lever Pivot Bolt Lock Nut 1 6 4.3
Front Arm Ball Joint Nut 4 12 22-26
Tie-Rod Lock Nut 4 12 40
Tie-Rod Ball Joint Nut 4 12 22-26
Steering Shaft End Nut 1 14 80
Steering Shaft Upper Holder Bolt 2 8 24
Handlebar Upper Holder Nut 4 8 20
Handlebar Grip End Bolt 2 6 7
Front Arm Mounting Nut 8 8 22
Rear Wheel / Suspension
Item QTY Thread Dia. (mm) Torque (lb-ft)
Rear Wheel Nut / Lugnut 8 10 47
Axle Housing Bolt 4 10 33
Axle Lock Nut Inner 2 32 29
Axle Lock Nut Outer 2 32 94
Axle Nut 2 18 101-116
Shock Absorber Mounting Nut 2 10 33
Swingarm Pivot Bolt (right) 1 30 3
Swingarm Pivot Bolt (left) 1 30 83
Swingarm Right Pivot Lock Nut 1 30 83
Trailer Hitch Bolt 5 10 54
Brake System
Item QTY Thread Dia. (mm) Torque (lb-ft)
Brake Hose Oil Bolt 3 10 25
Brake Bleeder Valve 2 8 4
Front Master Cylinder Reservoir Cap Screw 2 4 1.4
Front Brake Lever Pivot Bolt 1 6 4.4
Front Brake Lever Pivot Nut 1 6 4.4
Front Master Cylinder Holder Bolt 2 6 9
Brake Wheel Cylinder Bolt 4 6 6
Front Brake Adjuster Mounting Bolt 4 6 6
Front Brake Panel Bolt 8 8 21
Rear Brake Arm Pinch Bolt 1 6 13
Rear Brake Panel Drain Bolt 1 12 18
Brake Pipe 4 10 12