2001 Honda TRX400EX Torque Specs
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Specs & Reviews
Torque Spec
|
General Maintenance
|
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Spark Plug |
1 |
12 |
13 |
| Valve Adjusting Lock Nut |
4 |
7 |
17 |
| Timing Hole Cap |
1 |
14 |
7 |
| Crankshaft Hole Cap |
1 |
30 |
5.8 |
| Valve Adjusting Hole Cap |
4 |
36 |
11 |
| Engine Oil Drain Bolt (Crankcase) |
1 |
12 |
18 |
| Engine Oil Drain Bolt (Oil Tank) |
1 |
10 |
14 |
| Engine Oil Strainer Screen |
1 |
27 |
40 |
| Oil Pipe Joint Flare Nut |
2 |
16 |
14 |
| Cylinder Head / Cylinder / Piston |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Cylinder Head Cover Bolt |
1 |
8 |
17 |
| Rocker Arm Shaft |
2 |
14 |
20 |
| Intake Sub-Rocker Arm Shaft |
2 |
14 |
20 |
| Exhaust Sub-Rocker Arm Shaft |
2 |
14 |
20 |
| Cam Sprocket Bolt |
2 |
7 |
14 |
| Cam Chain Tensioner Plug |
1 |
6 |
2.9 |
| Cylinder Head Nut |
4 |
10 |
33 |
| Cylinder Bolt |
4 |
10 |
33 |
| Cylinder Stud Bolt |
4 |
10 |
33 |
| Clutch / Gearcase Linkage |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Primary Drive Gear Nut |
1 |
18 |
65 |
| Clutch Center Lock Nut |
1 |
18 |
80 |
| Gearshift Drum Stopper Arm Pivot Bolt |
1 |
6 |
9 |
| Gearshift Spindle Return Spring Pin |
1 |
8 |
17 |
| Alternator / Starter Clutch |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Flywheel Bolt |
1 |
12 |
94 |
| Starter Clutch Bolt |
6 |
8 |
22 |
| Left Crankcase Cover Stud Bolt |
1 |
6 |
7 |
| Gearshift Pedal Pinch Bolt |
1 |
6 |
14 |
| Crankcase / Transmission |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Mainshaft Bearing Setting Plate Bolt |
2 |
6 |
9 |
|
Frame / Body Panels / Exhaust System
|
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Footpeg Bracket Bolt |
4 |
10 |
31 |
| Skid Plate Bolt |
4 |
8 |
22 |
| Muffler Band Bolt |
2 |
8 |
17 |
| Muffler Mounting Bolt |
2 |
8 |
24 |
| Exhaust Pipe Protector Bolt |
2 |
6 |
14 |
| Maintenance |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Axle Bearing Holder Pinch Bolt |
4 |
8 |
15 |
| Front Master Cylinder Reservoir Cap Screw |
2 |
4 |
1.4 |
| Parking Brake Arm Lock Nut |
1 |
8 |
13 |
| Rear Master Cylinder Push Rod Lock Nut |
1 |
8 |
13 |
| Tie-Rod Lock Nut |
4 |
12 |
40 |
| Engine Removal / Installation |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Upper Engine Hanger Nut |
1 |
10 |
54 |
| Front Engine Hanger Nut |
1 |
10 |
40 |
| Front Engine Hanger Bolt |
4 |
8 |
20 |
| Lower Engine Hanger Nut |
1 |
10 |
54 |
| Front Wheel / Suspension / Steering |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Handlebar Lower Holder Nut |
2 |
10 |
29 |
| Throttle Housing Cover Screw |
3 |
4 |
2.9 |
| Left Handlebar Switch Housing Screw |
2 |
5 |
1.4 |
| Front Wheel Nut / Lugnut |
8 |
10 |
47 |
| Front Axle Nut |
2 |
14 |
43 |
| Shock Absorber Mounting Nut |
4 |
10 |
33 |
| Upper and Lower Arm Ball Joint Nut |
4 |
12 |
22 |
| Upper and Lower Arm Pivot Nut |
8 |
10 |
29 |
| Tie-Rod Stud Joint Nut |
4 |
10 |
33 |
| Tie-Rod Ball Joint Lock Nut |
4 |
12 |
40 |
| Steering Shaft End Nut |
1 |
14 |
51 |
| Steering Shaft Holder Bolt |
2 |
8 |
24 |
| Front Brake Disc Bolt |
6 |
8 |
31 |
| Rear Wheel / Suspension |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Rear Wheel Nut / Lugnut |
8 |
10 |
47 |
| Final Driven Sprocket Nut |
4 |
10 |
43 |
| Rear Wheel Hub Nut |
2 |
18 |
101 |
| Rear Axle Lock Nut (Outside) |
1 |
48 |
65 |
| Rear Axle Lock Nut (Inside) |
1 |
48 |
94 |
| Rear Shock Absorber Upper and Lower Bolt |
2 |
10 |
43 |
| Shock Link-To-Swingarm Nut |
1 |
10 |
33 |
| Shock Arm-To-Frame Nut |
1 |
10 |
43 |
| Shock Arm-To-Shock Link Nut |
1 |
10 |
43 |
| Swingarm Pivot Nut |
1 |
14 |
80 |
| Caliper Stopper Pin |
1 |
12 |
43 |
| Brake System |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Front Brake Caliper Bracket Pin |
2 |
8 |
13 |
| Brake Hose Oil Bolt |
4 |
10 |
25 |
| Front Brake Caliper Mounting Bolt |
2 |
8 |
22 |
| Brake Pipe Joint Nut |
2 |
10 |
12 |
| Rear Master Cylinder Mounting Bolt |
2 |
6 |
9 |
| Rear Master Cylinder Reservoir Hose Joint Screw |
1 |
4 |
1.4 |
| Brake Lever Pivot Bolt |
1 |
6 |
4.3 |
| Brake Lever Pivot Nut |
1 |
6 |
4.3 |
| Front Brake Disc Mounting Bolt |
6 |
8 |
31 |
| Rear Caliper Bracket Bolt |
2 |
8 |
22 |
| Caliper Bleeder Valve |
3 |
8 |
4.0 |
| Front Caliper Slide Pin |
2 |
8 |
17 |
| Front Caliper Bracket Pin Bolt |
2 |
8 |
13 |
| Front Caliper Pad Pin |
4 |
10 |
13 |
| Front Caliper Pad Pin Plug |
4 |
10 |
2.2 |
| Rear Brake Pad Pin Bolt |
2 |
8 |
13 |
| Rear Caliper Slide Pin |
1 |
8 |
17 |
| Rear Caliper Bracket Pin Bolt |
1 |
8 |
13 |
| Rear Brake Caliper Mounting Bolt |
2 |
8 |
22 |
| Rear Brake Caliper Parking Brake Base Bolt |
2 |
8 |
22 |
