2002 Honda Rancher ES 350 4X4 Torque Specs

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General Maintenance
Item QTY Thread Dia. (mm) Torque (lb-ft)
Spark Plug 1 12 13
Valve Adjusting Lock Nut 2 6 12
Valve Adjusting Hole Cap 2 30 14
Timing Hole Cap 1 14 7
Engine Oil Drain Bolt 1 12 18
Engine Oil Filter Cover 3 6 7
Fuel and Lube System
Item QTY Thread Dia. (mm) Torque (lb-ft)
Cooling Fan Assembly Mounting Bolt 4 6 13
Starting Enrichment Valve Nut 1 14 1.4
Cylinder Head / Cylinder / Piston
Item QTY Thread Dia. (mm) Torque (lb-ft)
Cylinder Head Cap Nut 4 10 29
Cam Chain Tensioner Slider Pivot Bolt 1 6 9
Cylinder Stud Bolt 4 8 9
Rocker Arm Holder Bolt 1 8 22
Rocker Arm Shaft Retaining Bolt 1 6 5.1
Clutch / Gearcase Linkage
Item QTY Thread Dia. (mm) Torque (lb-ft)
Centrifugal Clutch Lock Nut 1 20 87
Clutch Center Lock Nut 1 18 80
Gearshift Drum Stopper Arm Pivot Bolt 1 6 9
Gearshift Cam Bolt 1 8 17
Gearshift Spindle Return Spring Pin 1 8 16
Alternator / Starter Clutch
Item QTY Thread Dia. (mm) Torque (lb-ft)
Starter Clutch Bolt 6 6 17
Recoil Starter Driven Pulley Bolt 1 12 80
Ignition Pulse Generator Bolt 2 5 4.3
Alternator Stator Bolt 3 6 7
Electric Shift Program (TE / FE model)
Item QTY Thread Dia. (mm) Torque (lb-ft)
Angle Sensor Bolt 2 5 0.6
Reverse Shift Switch 1 - 1.3
Frame / Body Panels / Exhaust System
Item QTY Thread Dia. (mm) Torque (lb-ft)
Muffler Cover Bolt 6 6 16
Footpeg Bracket Bolt (TE/FE) 8 8 24
Muffler Band Bolt 2 8 17
Exhaust Pipe Cover Bolt 6 6 16
Footpeg Bolt (TM/FM) 4 8 24
Maintenance
Item QTY Thread Dia. (mm) Torque (lb-ft)
Front Differential Oil Filler Cap 1 30 9
Rear Final Gear Case Oil Filler Cap 1 30 9
Front Gear Case Oil Drain Bolt 1 8 9
Rear Final Gear Case Oil Drain Bolt 1 8 9
Rear Final Gear Case Oil Check Bolt 1 8 9
Tie-Rod Lock Nut 4 12 40
Engine Removal / Installation
Item QTY Thread Dia. (mm) Torque (lb-ft)
Lower Engine Mounting Nut (Left and Right) 2 10 40
Upper Engine Hanger Nut (Frame Side) 1 10 40
Upper Engine Hanger Bolt (Engine Side) 2 8 24
Rear Driving Mechanism
Item QTY Thread Dia. (mm) Torque (lb-ft)
Final Gear Case Pinion Bearing Lock Nut 1 64 72
Final Gear Case Cover Bolt 2 10 36
Final Gear Case Cover Bolt (cont) 6 8 19
Final Gear Case Mounting Bolt 8 10 40
Left Axle Housing Nut 4 10 33
Skid Plate Bolt 3 8 24
Front Driving Mechanism (FM/FE)
Item QTY Thread Dia. (mm) Torque (lb-ft)
Differential Ring Gear Bolt 6 8 36
Differential Pinion Bearing Lock Nut 1 60 72
Differential Case Cover Bolt 2 10 36
Differential Case Cover Bolt 6 8 19
Differential Mounting Bolt 1 10 33
Differential Mounting Bolt 2 8 16
Differential Mounting Nut 1 10 33
Differential Mounting Nut 1 8 16
Front Wheel / Suspension / Steering
Item QTY Thread Dia. (mm) Torque (lb-ft)
Handlebar Lower Holder Nut 2 10 29
Throttle Housing Cover Screw 3 4 1.4
Front Wheel Nut / Lugnut 8 10 47
Front Wheel Hub Nut 2 18 58
Shock Absorber Upper Mounting Nut 4 10 22
Upper and Lower Arm Pivot Nut 8 10 33
Upper and Lower Arm Ball Joint Nut 4 12 22
Tie-Rod Stud Joint Nut 4 10 40
Steering Shaft End Nut 1 14 80
Steering Shaft Holder Bolt 2 8 24
Rear Wheel / Suspension
Item QTY Thread Dia. (mm) Torque (lb-ft)
Rear Wheel Nut / Lugnut 8 10 47
Rear Wheel Hub Nut 2 20 101
Shock Absorber Upper Mounting Nut 1 10 33
Shock Absorber Lower Mounting Bolt 1 10 33
Swingarm Pivot Bolt (right) 1 30 2.9
Swingarm Pivot Bolt (left) 1 30 87
Swingarm Right Pivot Lock Nut 1 30 87
Trailer Hitch Nut 2 10 33
Brake System
Item QTY Thread Dia. (mm) Torque (lb-ft)
Brake Hose Oil Bolt 3 10 25
Wheel Cylinder Bleed Valve 2 8 4
Front Master Cylinder Reservoir Cap Screw 2 4 1.4
Front Brake Lever Pivot Bolt 1 6 4.4
Front Brake Lever Pivot Nut 1 6 4.4
Front Master Cylinder Holder Bolt 2 6 9
Front Brake Wheel Cylinder Bolt 4 6 5.8
Wheel Cylinder Nut 4 8 12
Front Brake Panel Bolt 8 8 22
Rear Brake Arm Pinch Bolt 1 8 14
Rear Brake Panel Drain Bolt 1 8 9
Wheel Cylinder Oil Pipe Joint Nut 4 10 12
Brake Oil Pipe Joint Nut 2 10 12
Rear Brake Panel Nut 4 10 33