2003 Honda Recon ES 250 Torque Specs
Specs & Reviews
Torque Specs
General Maintenance
|
Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
Spark Plug |
1 |
12 |
13 |
Valve Adjusting Lock Nut |
2 |
6 |
12 |
Valve Adjusting Hole Cap |
2 |
30 |
14 |
Timing Hole Cap |
1 |
14 |
7 |
Engine Oil Drain Bolt |
1 |
12 |
18 |
Fuel and Lube System |
Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
Pressure Relief Valve Cap |
1 |
14 |
14 |
Carburetor Insulator Stud Bolt |
2 |
6 |
7 |
Cylinder Head / Cylinder / Piston |
Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
Cylinder Head Flange Cap Nut (97 - 2001) |
2 |
8 |
22 |
Cylinder Head Flange Nut (After 2001) |
4 |
8 |
22 |
Cam Chain Tensioner Pivot Bolt |
1 |
6 |
9 |
Cylinder Head Stud Bolt |
2 |
8 |
4.4 |
Rocker Arm Holder Flange Cap Nut (97 - 2001 |
2 |
8 |
22 |
Rocker Arm Holder Flange Bolt (97 - 2001 |
1 |
8 |
22 |
Rocker Arm Shaft Flange Bolt (97 - 2001 |
1 |
8 |
22 |
Push Rod End Piece |
4 |
6 |
9 |
Clutch / Gearcase Linkage |
Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
Clutch Spring Bolt |
4 |
6 |
9 |
Centrifugal Clutch Lock Nut |
1 |
18 |
65 |
Clutch Center Lock Nut |
1 |
16 |
59 |
Gearshift Drum Stopper Arm Pivot Bolt |
1 |
6 |
9 |
Gearshift Cam Plate Mounting Bolt |
1 |
6 |
12 |
Gearshift Return Spring Pin |
1 |
8 |
16 |
Gearshift A arm Bolt (97 - 2001) |
1 |
8 |
18 |
Gearshift Spindle Retaining Bolt (After 2001) |
1 |
6 |
9 |
Gearshift Pedal Mounting Bolt |
1 |
6 |
13 |
Alternator / Starter Clutch |
Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
Starter One-Way Clutch Socket Bolt |
6 |
6 |
12 |
Recoil Pulley Flange Bolt |
1 |
10 |
54 |
Ignition Pulse Generator Bolt |
2 |
5 |
4.4 |
Electric Shift Program (TE model) |
Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
Angle Sensor Bolt |
2 |
5 |
4.4 |
Reverse Shift Switch |
1 |
10 |
9 |
Frame / Body Panels / Exhaust System
|
Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
Step Bar Mounting Bolt (NOT After 01 TE model) |
4 |
8 |
24 |
Footpeg Bracket Bolt (After 01 TE model) |
8 |
8 |
24 |
Muffler Band Bolt |
1 |
8 |
17 |
Exhaust Pipe Protector Bolt |
3 |
6 |
16 |
Maintenance |
Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
Final Gear Case Oil Filler Cap |
1 |
30 |
9 |
Final Gear Case Oil Drain Bolt |
1 |
8 |
9 |
Final Gear Case Oil Check Bolt |
1 |
8 |
9 |
Tie-Rod Lock Nut |
4 |
12 |
40 |
Engine Removal / Installation |
Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
Lower Engine Mounting Nut (Left and Right) |
2 |
10 |
40 |
Cylinder Head Cover Mounting Bolt |
1 |
8 |
24 |
Rear Driving Mechanism |
Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
Pinion Joint Nut |
1 |
64 |
72 |
Gear Case Cover Bolt |
2 |
10 |
36 |
Gear Case Cover Bolt (cont) |
6 |
8 |
18 |
Gear Case Mounting Bolt |
8 |
10 |
40 |
Gear Case Drain Bolt |
1 |
8 |
9 |
Gear Case Cover Oil Check Bolt |
1 |
8 |
9 |
Gear Case Cover Oil Cap |
1 |
30 |
9 |
Front Wheel / Suspension / Steering |
Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
Handlebar Lower Holder Nut |
2 |
10 |
29 |
Throttle Housing Cover Screw |
2 |
4 |
2.5 |
Front Wheel Nut / Lugnut |
8 |
10 |
47 |
Front Wheel Hub Nut |
2 |
16 |
58 |
Shock Absorber Upper Mounting Nut |
2 |
10 |
22 |
Shock Absorber Lower Mounting Nut (97) |
2 |
10 |
40 |
Shock Absorber Lower Mounting Nut (After 97) |
2 |
10 |
36 |
Upper and Lower Arm Pivot Nut |
8 |
10 |
22 |
Upper and Lower Knuckle Ball Joint Nut |
4 |
12 |
21 |
Tie-Rod Lock Nut |
4 |
12 |
40 |
Tie-Rod Ball Joint Self Lock Nut |
4 |
12 |
40 |
Steering Shaft End Nut |
1 |
14 |
80 |
Steering Shaft Holder Bolt |
2 |
8 |
24 |
Rear Wheel / Suspension |
Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
Rear Wheel Nut / Lugnut |
8 |
10 |
47 |
Rear Wheel Hub Nut |
2 |
20 |
101 |
Rear Axle Lock Nut |
1 |
32 |
93 |
Rear Axle Nut |
1 |
32 |
29 |
Shock Absorber Upper Mounting Nut |
2 |
10 |
33 |
Shock Absorber Lower Mounting Bolt |
2 |
10 |
40 |
Swingarm Pivot Bolt (right) |
1 |
30 |
83 |
Swingarm Pivot Bolt (left) |
1 |
30 |
2.9 |
Swingarm Left Pivot Lock Nut |
1 |
30 |
83 |
Skid Plate Flange Bolt |
3 |
8 |
24 |
Brake System |
Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
Brake Hose Oil Bolt |
3 |
10 |
25 |
Wheel Cylinder Bleed Valve |
2 |
8 |
4 |
Front Master Cylinder Reservoir Cap Screw |
2 |
4 |
1.5 |
Front Brake Lever Pivot Bolt |
1 |
6 |
4.4 |
Front Brake Lever Pivot Nut |
1 |
6 |
4.4 |
Front Master Cylinder Holder Bolt |
2 |
6 |
9 |
Front Brake Wheel Cylinder Bolt |
4 |
6 |
5.8 |
Front Brake Adjuster Mounting Bolt |
4 |
8 |
5.5 |
Front Brake Panel Bolt |
8 |
8 |
22 |
Rear Brake Arm Pinch Bolt |
1 |
6 |
13 |
Rear Brake Panel Drain Bolt |
1 |
8 |
9 |
Brake Pipe |
4 |
10 |
12 |
Brake Hose Clamp Bolt (upper arm) |
4 |
6 |
9 |
Brake Hose Clamp Bolt (knuckle) |
2 |
8 |
22 |