2003 Honda Recon ES 250 Torque Specs
Specs & Reviews
Torque Specs
|
General Maintenance
|
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Spark Plug |
1 |
12 |
13 |
| Valve Adjusting Lock Nut |
2 |
6 |
12 |
| Valve Adjusting Hole Cap |
2 |
30 |
14 |
| Timing Hole Cap |
1 |
14 |
7 |
| Engine Oil Drain Bolt |
1 |
12 |
18 |
| Fuel and Lube System |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Pressure Relief Valve Cap |
1 |
14 |
14 |
| Carburetor Insulator Stud Bolt |
2 |
6 |
7 |
| Cylinder Head / Cylinder / Piston |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Cylinder Head Flange Cap Nut (97 - 2001) |
2 |
8 |
22 |
| Cylinder Head Flange Nut (After 2001) |
4 |
8 |
22 |
| Cam Chain Tensioner Pivot Bolt |
1 |
6 |
9 |
| Cylinder Head Stud Bolt |
2 |
8 |
4.4 |
| Rocker Arm Holder Flange Cap Nut (97 - 2001 |
2 |
8 |
22 |
| Rocker Arm Holder Flange Bolt (97 - 2001 |
1 |
8 |
22 |
| Rocker Arm Shaft Flange Bolt (97 - 2001 |
1 |
8 |
22 |
| Push Rod End Piece |
4 |
6 |
9 |
| Clutch / Gearcase Linkage |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Clutch Spring Bolt |
4 |
6 |
9 |
| Centrifugal Clutch Lock Nut |
1 |
18 |
65 |
| Clutch Center Lock Nut |
1 |
16 |
59 |
| Gearshift Drum Stopper Arm Pivot Bolt |
1 |
6 |
9 |
| Gearshift Cam Plate Mounting Bolt |
1 |
6 |
12 |
| Gearshift Return Spring Pin |
1 |
8 |
16 |
| Gearshift A arm Bolt (97 - 2001) |
1 |
8 |
18 |
| Gearshift Spindle Retaining Bolt (After 2001) |
1 |
6 |
9 |
| Gearshift Pedal Mounting Bolt |
1 |
6 |
13 |
| Alternator / Starter Clutch |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Starter One-Way Clutch Socket Bolt |
6 |
6 |
12 |
| Recoil Pulley Flange Bolt |
1 |
10 |
54 |
| Ignition Pulse Generator Bolt |
2 |
5 |
4.4 |
| Electric Shift Program (TE model) |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Angle Sensor Bolt |
2 |
5 |
4.4 |
| Reverse Shift Switch |
1 |
10 |
9 |
|
Frame / Body Panels / Exhaust System
|
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Step Bar Mounting Bolt (NOT After 01 TE model) |
4 |
8 |
24 |
| Footpeg Bracket Bolt (After 01 TE model) |
8 |
8 |
24 |
| Muffler Band Bolt |
1 |
8 |
17 |
| Exhaust Pipe Protector Bolt |
3 |
6 |
16 |
| Maintenance |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Final Gear Case Oil Filler Cap |
1 |
30 |
9 |
| Final Gear Case Oil Drain Bolt |
1 |
8 |
9 |
| Final Gear Case Oil Check Bolt |
1 |
8 |
9 |
| Tie-Rod Lock Nut |
4 |
12 |
40 |
| Engine Removal / Installation |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Lower Engine Mounting Nut (Left and Right) |
2 |
10 |
40 |
| Cylinder Head Cover Mounting Bolt |
1 |
8 |
24 |
| Rear Driving Mechanism |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Pinion Joint Nut |
1 |
64 |
72 |
| Gear Case Cover Bolt |
2 |
10 |
36 |
| Gear Case Cover Bolt (cont) |
6 |
8 |
18 |
| Gear Case Mounting Bolt |
8 |
10 |
40 |
| Gear Case Drain Bolt |
1 |
8 |
9 |
| Gear Case Cover Oil Check Bolt |
1 |
8 |
9 |
| Gear Case Cover Oil Cap |
1 |
30 |
9 |
| Front Wheel / Suspension / Steering |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Handlebar Lower Holder Nut |
2 |
10 |
29 |
| Throttle Housing Cover Screw |
2 |
4 |
2.5 |
| Front Wheel Nut / Lugnut |
8 |
10 |
47 |
| Front Wheel Hub Nut |
2 |
16 |
58 |
| Shock Absorber Upper Mounting Nut |
2 |
10 |
22 |
| Shock Absorber Lower Mounting Nut (97) |
2 |
10 |
40 |
| Shock Absorber Lower Mounting Nut (After 97) |
2 |
10 |
36 |
| Upper and Lower Arm Pivot Nut |
8 |
10 |
22 |
| Upper and Lower Knuckle Ball Joint Nut |
4 |
12 |
21 |
| Tie-Rod Lock Nut |
4 |
12 |
40 |
| Tie-Rod Ball Joint Self Lock Nut |
4 |
12 |
40 |
| Steering Shaft End Nut |
1 |
14 |
80 |
| Steering Shaft Holder Bolt |
2 |
8 |
24 |
| Rear Wheel / Suspension |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Rear Wheel Nut / Lugnut |
8 |
10 |
47 |
| Rear Wheel Hub Nut |
2 |
20 |
101 |
| Rear Axle Lock Nut |
1 |
32 |
93 |
| Rear Axle Nut |
1 |
32 |
29 |
| Shock Absorber Upper Mounting Nut |
2 |
10 |
33 |
| Shock Absorber Lower Mounting Bolt |
2 |
10 |
40 |
| Swingarm Pivot Bolt (right) |
1 |
30 |
83 |
| Swingarm Pivot Bolt (left) |
1 |
30 |
2.9 |
| Swingarm Left Pivot Lock Nut |
1 |
30 |
83 |
| Skid Plate Flange Bolt |
3 |
8 |
24 |
| Brake System |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Brake Hose Oil Bolt |
3 |
10 |
25 |
| Wheel Cylinder Bleed Valve |
2 |
8 |
4 |
| Front Master Cylinder Reservoir Cap Screw |
2 |
4 |
1.5 |
| Front Brake Lever Pivot Bolt |
1 |
6 |
4.4 |
| Front Brake Lever Pivot Nut |
1 |
6 |
4.4 |
| Front Master Cylinder Holder Bolt |
2 |
6 |
9 |
| Front Brake Wheel Cylinder Bolt |
4 |
6 |
5.8 |
| Front Brake Adjuster Mounting Bolt |
4 |
8 |
5.5 |
| Front Brake Panel Bolt |
8 |
8 |
22 |
| Rear Brake Arm Pinch Bolt |
1 |
6 |
13 |
| Rear Brake Panel Drain Bolt |
1 |
8 |
9 |
| Brake Pipe |
4 |
10 |
12 |
| Brake Hose Clamp Bolt (upper arm) |
4 |
6 |
9 |
| Brake Hose Clamp Bolt (knuckle) |
2 |
8 |
22 |
