2003 Honda Foreman 450 4X4 Torque Specs
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Specs & Reviews
Torque Specs
|
General Maintenance
|
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Spark Plug |
1 |
12 |
13 |
| Clutch Adjusting Screw Lock Nut |
1 |
8 |
16 |
| Valve Adjuster Lock Nut |
2 |
6 |
12 |
| Timing Hole Cap |
1 |
14 |
7 |
| Engine Oil Drain Bolt |
1 |
12 |
18 |
| Engine Oil Filter Cover Flange Bolt |
3 |
6 |
7 |
| Fuel and Lube System |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Oil Pump Rotor Side Plate Screw |
1 |
5 |
2.9 |
| Relief Valve Cap |
1 |
14 |
14 |
| Carburetor Cover Screw |
1 |
5 |
2.9 |
| Starting Enrichment Valve Nut |
1 |
14 |
1.8 |
| Cylinder Head / Cylinder / Piston |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Cylinder Head Flange Cap Nut |
3 |
10 |
29 |
| Camshaft Bearing Retainer Bolt |
1 |
8 |
20 |
| Cam Sprocket Flange Dowel Bolt |
2 |
7 |
14 |
| Cam Chain Tensioner Lifter Sealing Screw |
1 |
6 |
2.9 |
| Cam Chain Tensioner Mounting Bolt |
2 |
6 |
9 |
| Rocker Arm Holder Flange Cap Nut |
3 |
10 |
29 |
| Rocker Arm Shaft Flange Bolt |
1 |
6 |
5.1 |
| Clutch / Gearcase Linkage |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Centrifugal Clutch Outer Lock Nut |
1 |
20 |
87 |
| Clutch Center Lock Nut |
1 |
18 |
80 |
| Gearshift Drum Stopper Arm Bolt |
1 |
6 |
9 |
| Gearshift A Arm Bolt |
1 |
8 |
18 |
| Gearshift Return Spring Pin |
1 |
8 |
16 |
| Clutch Spring Bolt |
4 |
6 |
9 |
| Drum Shifter and Guide Plate Bolt |
1 |
6 |
9 |
| Alternator / Starter Clutch |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Starter One-Way Clutch Bolt |
6 |
8 |
22 |
| Recoil Starter Driven Pulley Bolt |
1 |
12 |
80 |
| Ignition Pulse Generator Bolt |
2 |
5 |
4.3 |
| Alternator Stator Bolt |
3 |
6 |
7 |
|
Frame / Body Panels / Exhaust System
|
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Muffler Band Bolt |
2 |
8 |
17 |
| Exhaust Pipe Protector Bolt |
3 |
6 |
16 |
| Heat Protector Bolt |
2 |
6 |
16 |
| Heat Guard Bolt |
4 |
6 |
14 |
| Step Bar Mounting Bolt |
4 |
8 |
24 |
| Cooling Fan Shroud Special Bolt |
4 |
6 |
13 |
| Fuel Tank Rear Bracket Bolt |
4 |
6 |
13 |
| Carrier Mounting Bolt |
14 |
8 |
24 |
| Fuel System |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Fuel Valve Mounting Bolt |
2 |
6 |
6.5 |
| Fuel Level Gauge Mounting Bolt |
2 |
6 |
9 |
| By-Starter Cap Special Bolt |
1 |
14 |
1.6 |
| Engine Removal / Installation |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Lower Engine Mounting Bolt (Left and Right) |
2 |
10 |
40 |
| Upper Engine Hanger Bolt (Frame Side) |
1 |
10 |
40 |
| Upper Engine Hanger Bracket Bolt |
2 |
8 |
24 |
| Lower Engine Hanger Bracket Bolt |
2 |
8 |
24 |
| Rear Driving Mechanism |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Final Gear Case Pinion Bearing Lock Nut |
1 |
64 |
72 |
| Final Gear Case Cover Bolt |
2 |
10 |
36 |
| Final Gear Case Cover Bolt (cont) |
6 |
8 |
19 |
| Pinion Joint Nut |
1 |
16 |
80 |
| Gear Case Drain Bolt |
1 |
8 |
9 |
| Gear Case Cover Oil Check Bolt |
1 |
8 |
9 |
| Gear Case Cover Oil Cap |
1 |
30 |
9 |
| Front Driving Mechanism |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Pinion Joint Nut |
1 |
16 |
80 |
| Differential Pinion Bearing Lock Nut |
1 |
64 |
72 |
| Differential Case Cover Bolt |
2 |
10 |
36 |
| Differential Case Cover Bolt |
6 |
8 |
19 |
| Differential Mounting Bolt |
2 |
10 |
33 |
| Differential Mounting Bolt |
1 |
8 |
16 |
| Differential Gear Case Drain Bolt |
1 |
8 |
9 |
| Differential Gear Case Cover Oil Cap |
1 |
30 |
9 |
| Differential Case Cap Torx Bolt |
6 |
8 |
24 |
| Differential Case UBS Bolt |
6 |
8 |
36 |
| Front Wheel / Suspension / Steering |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Handlebar Lower Holder Nut |
2 |
10 |
29 |
| Throttle Housing Cover Screw |
3 |
4 |
2.5 |
| Front Wheel Nut / Lugnut |
8 |
10 |
47 |
| Front Wheel Hub Nut |
2 |
16 |
80-100 |
| Shock Absorber Upper and Lower Mounting Nut |
4 |
10 |
22 |
| Upper and Lower Arm Pivot Nut |
8 |
10 |
33 |
| Knuckle Ball Joint Castle Nut |
4 |
12 |
22 |
| Tie-Rod Nut |
4 |
12 |
40 |
| Steering Shaft U-Nut |
1 |
14 |
80 |
| Steering Shaft Holder Bolt |
2 |
8 |
24 |
| Ball Joint Self Lock Nut |
4 |
12 |
40 |
| Damper Rod Lock Nut |
2 |
10 |
27 |
| Rear Wheel / Suspension |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Rear Wheel Nut / Lugnut |
8 |
10 |
47 |
| Rear Wheel Hub Nut |
2 |
20 |
101 |
| Shock Absorber Upper Mounting Nut |
2 |
10 |
29 |
| Shock Absorber Lower Mounting Bolt |
1 |
10 |
33 |
| Swingarm Pivot Bolt (right) |
1 |
30 |
2.9 |
| Swingarm Pivot Bolt (left) |
1 |
30 |
83 |
| Swingarm Right Pivot Lock Nut |
1 |
30 |
83 |
| Rear Axle Housing and Swingarm Nut |
8 |
10 |
33 |
| Damper Rod Lock Nut |
2 |
10 |
27 |
| Skid Plate Flange Bolt |
3 |
8 |
24 |
| Brake System |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Brake Hose Oil Bolt |
4 |
10 |
25 |
| Wheel Cylinder Bleed Valve |
2 |
8 |
4 |
| Front Master Cylinder Reservoir Cap Screw |
2 |
4 |
1.4 |
| Front Brake Lever Pivot Bolt |
1 |
6 |
0.7 |
| Front Brake Lever Pivot Nut |
1 |
6 |
4.4 |
| Front Master Cylinder Holder Bolt |
2 |
6 |
9 |
| Front Brake Wheel Cylinder Bolt |
4 |
6 |
5.8 |
| Wheel Cylinder Nut |
4 |
8 |
12 |
| Front Brake Panel Bolt |
8 |
8 |
22 |
| Rear Brake Arm Pinch Bolt |
1 |
8 |
14 |
| Rear Brake Panel Drain Bolt |
1 |
12 |
25 |
| Wheel Cylinder Oil Pipe |
4 |
10 |
12 |
| Brake Hose 2-Way Joint |
2 |
8 |
11 |
| Breather Tube Clamp |
2 |
8 |
24 |
