2005 Honda Rancher AT 400 Torque Specs
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Specs & Reviews
Torque Specs
|
General Maintenance
|
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Spark Plug |
1 |
12 |
16 |
| Valve Adjusting Screw Lock Nut |
2 |
6 |
12 |
| Tappet Adjusting Hole Cap |
2 |
30 |
14 |
| Timing Hole Cap |
1 |
14 |
7 |
| Engine Oil Drain Bolt |
1 |
12 |
18 |
| Engine Oil Filter Center Bolt |
1 |
20 |
13 |
| Fuel and Lube System |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Oil Pump Assembly Bolt |
1 |
5 |
4.3 |
| Oil Feed Pipe Setting Cap Bolt |
1 |
20 |
13 |
| Front Crankcase Cover Socket Bolt |
4 |
10 |
25 |
| Carburetor Insulator Band Screw |
2 |
5 |
2.9 |
| Throttle Position Sensor Mounting Screw |
2 |
5 |
2.9 |
| Cylinder Head / Cylinder / Piston |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Cylinder Head Flange Cap Nut |
4 |
10 |
29 |
| Cam Chain Tensioner Pivot Bolt |
1 |
6 |
9 |
| Cylinder Stud Bolt |
4 |
10 |
9 |
| Clutch / Gearcase Linkage |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Centrifugal Clutch Lock Nut |
1 |
20 |
87 |
| Primary Driven Gear Socket Bolt |
4 |
6 |
12 |
| Alternator / Starter Clutch |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Starter One-Way Clutch Bolt |
6 |
8 |
22 |
| Recoil Starter Driven Pulley Bolt |
1 |
12 |
80 |
| Ignition Pulse Generator Bolt |
2 |
5 |
4.3 |
| Alternator Stator Bolt |
3 |
6 |
7 |
| Crankshaft / Auto Transmission |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Angle Sensor Mounting Bolt |
2 |
5 |
4.3 |
| Angle Sensor Bracket Bolt |
2 |
6 |
7 |
| Sub-Transmission |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Gearshift Stopper Cap Bolt |
1 |
18 |
13 |
| Neutral/Drive/Reverse Switch |
3 |
10 |
9 |
| Gearshift Fork Lock Nut ('04:) |
1 |
10 |
26 |
| Gearshift Fork Lock Nut (After '04:) |
1 |
10 |
29 |
|
Frame / Body Panels / Exhaust System
|
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Muffler Band Bolt |
2 |
8 |
17 |
| Muffler Cover High Tension Bolt |
2 |
6 |
16 |
| Exhaust Pipe Cover High Tension Bolt |
2 |
6 |
16 |
| Muffler Pipe Cover High Tension Bolt |
6 |
6 |
16 |
| Exhaust Cover Stay Band |
2 |
- |
1.5 |
| Exhaust Pipe Cover A/B Band |
4 |
- |
1.5 |
| Step Mounting Bolt |
4 |
8 |
24 |
| Step Bracket Bolt |
4 |
8 |
24 |
| Fuel and Lube System |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Fuel Valve Mounting Bolt |
2 |
6 |
6.5 |
| Fuel Meter Mounting Bolt |
2 |
6 |
9 |
| Starter Enrichment Valve Nut |
1 |
14 |
1.4 |
| Throttle Drum Cover Screw |
1 |
4 |
1.1 |
| Cooling Fan Mounting Screws |
3 |
5 |
2.2 |
| Fan Motor Mounting Tapping Screw |
3 |
5 |
1.1 |
| Oil Cooler Tapping Screw |
1 |
5 |
1.1 |
| Engine Removal / Installation |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Lower Engine Hanger Bolt/Nut (Left and Right) |
2 |
10 |
40 |
| Upper Engine Hanger Bracket Bolt (Frame Side) |
1 |
10 |
40 |
| Upper Engine Hanger Bolt (Engine Side) |
2 |
8 |
24 |
| Sub-Transmission |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Shift Lever Pivot Bolt |
1 |
8 |
15 |
| Gearshift Arm High Tension Bolt |
1 |
6 |
12 |
| Slide Plate Bolt |
2 |
6 |
7 |
| Tie-Rod Bolt |
1 |
6 |
7 |
| Control Wire Lock Nut |
1 |
14 |
20 |
| Rear Driving Mechanism |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Final Gear Case Pinion Bearing Lock Nut |
1 |
64 |
72 |
| Final Gear Case Cover Bolt |
2 |
10 |
36 |
| Final Gear Case Cover Bolt (cont) |
6 |
8 |
19 |
| Front Driving Mechanism |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Front Differential Mounting Flange Bolt/Nut |
2 |
10 |
33 |
| Front Differential Mounting Bracket Flange Bolt |
2 |
8 |
16 |
| Front Differential Mounting Flange Nut |
1 |
8 |
16 |
| Gear Case Cover Flange Bolt |
6 |
8 |
19 |
| Gear Case Cover Bolt |
2 |
10 |
36 |
| Differential Case Assembly Mounting Bolt |
8 |
8 |
36 |
| Final Drive Clutch Assembly Mounting Flange Bolt |
3 |
8 |
18 |
| Front Sensor Cover Bolt |
2 |
6 |
7 |
| Clutch Cover Stay SH Bolt |
3 |
6 |
7 |
| Clutch Cover Flange Bolt |
2 |
6 |
5.1 |
| Front Wheel / Suspension / Steering |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Handlebar Lower Holder Nut |
2 |
10 |
29 |
| Throttle Housing Cover Screw |
3 |
4 |
2.5 |
| Front Wheel Nut / Lugnut |
8 |
10 |
47 |
| Front Wheel Hub Nut |
2 |
16 |
58 |
| Shock Absorber Upper and Lower Mounting Nut |
4 |
10 |
22 |
| Upper and Lower Arm Pivot Nut |
8 |
10 |
33 |
| Upper and Lower Arm Ball Joint Nut |
4 |
12 |
22 |
| Tie-Rod Ball Joint Nut |
4 |
12 |
40 |
| Steering Shaft End Nut |
1 |
14 |
80 |
| Steering Shaft Holder Flange Bolt |
2 |
8 |
24 |
| Rear Wheel / Suspension |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Rear Wheel Nut / Lugnut |
8 |
10 |
47 |
| Rear Wheel Hub Nut |
2 |
20 |
101 |
| Shock Absorber Upper Mounting Nut |
1 |
10 |
33 |
| Shock Absorber Lower Mounting Bolt |
1 |
10 |
33 |
| Swingarm Pivot Bolt (right) |
1 |
30 |
2.9 |
| Swingarm Pivot Bolt (left) |
1 |
30 |
87 |
| Swingarm Right Pivot Lock Nut |
1 |
30 |
87 |
| Final Gear Case Mounting Flange Bolt |
8 |
10 |
40 |
| Left Axle Housing Mounting Nut |
4 |
10 |
33 |
| Skid Plate Flange Bolt |
3 |
8 |
24 |
| Trailer Hitch Mounting Bolt |
2 |
10 |
33 |
| Brake System |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Brake Hose Oil Bolt |
3 |
10 |
25 |
| Wheel Cylinder Bleed Valve |
2 |
8 |
4 |
| Front Master Cylinder Reservoir Cap Screw |
2 |
4 |
1.4 |
| Front Brake Lever Pivot Bolt |
1 |
6 |
4.3 |
| Front Brake Lever Pivot Nut |
1 |
6 |
4.4 |
| Front Master Cylinder Holder Bolt |
2 |
6 |
9 |
| Front Brake Wheel Cylinder Bolt |
4 |
6 |
5.8 |
| Wheel Cylinder Nut |
4 |
8 |
12 |
| Front Brake Panel Bolt |
8 |
8 |
22 |
| Rear Brake Arm Pinch Bolt |
1 |
8 |
14 |
| Rear Brake Panel Drain Bolt |
1 |
8 |
9 |
