2005 Honda Rancher 400 AT/GPS Torque Specs

-->

General Maintenance
Item QTY Thread Dia. (mm) Torque (lb-ft)
Spark Plug 1 12 16
Valve Adjusting Screw Lock Nut 2 6 12
Tappet Adjusting Hole Cap 2 30 14
Timing Hole Cap 1 14 7
Engine Oil Drain Bolt 1 12 18
Engine Oil Filter Center Bolt 1 20 13
Fuel and Lube System
Item QTY Thread Dia. (mm) Torque (lb-ft)
Oil Pump Assembly Bolt 1 5 4.3
Oil Feed Pipe Setting Cap Bolt 1 20 13
Front Crankcase Cover Socket Bolt 4 10 25
Carburetor Insulator Band Screw 2 5 2.9
Throttle Position Sensor Mounting Screw 2 5 2.9
Cylinder Head / Cylinder / Piston
Item QTY Thread Dia. (mm) Torque (lb-ft)
Cylinder Head Flange Cap Nut 4 10 29
Cam Chain Tensioner Pivot Bolt 1 6 9
Cylinder Stud Bolt 4 10 9
Clutch / Gearcase Linkage
Item QTY Thread Dia. (mm) Torque (lb-ft)
Centrifugal Clutch Lock Nut 1 20 87
Primary Driven Gear Socket Bolt 4 6 12
Alternator / Starter Clutch
Item QTY Thread Dia. (mm) Torque (lb-ft)
Starter One-Way Clutch Bolt 6 8 22
Recoil Starter Driven Pulley Bolt 1 12 80
Ignition Pulse Generator Bolt 2 5 4.3
Alternator Stator Bolt 3 6 7
Crankshaft / Auto Transmission
Item QTY Thread Dia. (mm) Torque (lb-ft)
Angle Sensor Mounting Bolt 2 5 4.3
Angle Sensor Bracket Bolt 2 6 7
Sub-Transmission
Item QTY Thread Dia. (mm) Torque (lb-ft)
Gearshift Stopper Cap Bolt 1 18 13
Neutral/Drive/Reverse Switch 3 10 9
Gearshift Fork Lock Nut ('04:) 1 10 26
Gearshift Fork Lock Nut (After '04:) 1 10 29
Frame / Body Panels / Exhaust System
Item QTY Thread Dia. (mm) Torque (lb-ft)
Muffler Band Bolt 2 8 17
Muffler Cover High Tension Bolt 2 6 16
Exhaust Pipe Cover High Tension Bolt 2 6 16
Muffler Pipe Cover High Tension Bolt 6 6 16
Exhaust Cover Stay Band 2 - 1.5
Exhaust Pipe Cover A/B Band 4 - 1.5
Step Mounting Bolt 4 8 24
Step Bracket Bolt 4 8 24
Fuel and Lube System
Item QTY Thread Dia. (mm) Torque (lb-ft)
Fuel Valve Mounting Bolt 2 6 6.5
Fuel Meter Mounting Bolt 2 6 9
Starter Enrichment Valve Nut 1 14 1.4
Throttle Drum Cover Screw 1 4 1.1
Cooling Fan Mounting Screws 3 5 2.2
Fan Motor Mounting Tapping Screw 3 5 1.1
Oil Cooler Tapping Screw 1 5 1.1
Engine Removal / Installation
Item QTY Thread Dia. (mm) Torque (lb-ft)
Lower Engine Hanger Bolt/Nut (Left and Right) 2 10 40
Upper Engine Hanger Bracket Bolt (Frame Side) 1 10 40
Upper Engine Hanger Bolt (Engine Side) 2 8 24
Sub-Transmission
Item QTY Thread Dia. (mm) Torque (lb-ft)
Shift Lever Pivot Bolt 1 8 15
Gearshift Arm High Tension Bolt 1 6 12
Slide Plate Bolt 2 6 7
Tie-Rod Bolt 1 6 7
Control Wire Lock Nut 1 14 20
Rear Driving Mechanism
Item QTY Thread Dia. (mm) Torque (lb-ft)
Final Gear Case Pinion Bearing Lock Nut 1 64 72
Final Gear Case Cover Bolt 2 10 36
Final Gear Case Cover Bolt (cont) 6 8 19
Front Driving Mechanism
Item QTY Thread Dia. (mm) Torque (lb-ft)
Front Differential Mounting Flange Bolt/Nut 2 10 33
Front Differential Mounting Bracket Flange Bolt 2 8 16
Front Differential Mounting Flange Nut 1 8 16
Gear Case Cover Flange Bolt 6 8 19
Gear Case Cover Bolt 2 10 36
Differential Case Assembly Mounting Bolt 8 8 36
Final Drive Clutch Assembly Mounting Flange Bolt 3 8 18
Front Sensor Cover Bolt 2 6 7
Clutch Cover Stay SH Bolt 3 6 7
Clutch Cover Flange Bolt 2 6 5.1
Front Wheel / Suspension / Steering
Item QTY Thread Dia. (mm) Torque (lb-ft)
Handlebar Lower Holder Nut 2 10 29
Throttle Housing Cover Screw 3 4 2.5
Front Wheel Nut / Lugnut 8 10 47
Front Wheel Hub Nut 2 16 58
Shock Absorber Upper and Lower Mounting Nut 4 10 22
Upper and Lower Arm Pivot Nut 8 10 33
Upper and Lower Arm Ball Joint Nut 4 12 22
Tie-Rod Ball Joint Nut 4 12 40
Steering Shaft End Nut 1 14 80
Steering Shaft Holder Flange Bolt 2 8 24
Rear Wheel / Suspension
Item QTY Thread Dia. (mm) Torque (lb-ft)
Rear Wheel Nut / Lugnut 8 10 47
Rear Wheel Hub Nut 2 20 101
Shock Absorber Upper Mounting Nut 1 10 33
Shock Absorber Lower Mounting Bolt 1 10 33
Swingarm Pivot Bolt (right) 1 30 2.9
Swingarm Pivot Bolt (left) 1 30 87
Swingarm Right Pivot Lock Nut 1 30 87
Final Gear Case Mounting Flange Bolt 8 10 40
Left Axle Housing Mounting Nut 4 10 33
Skid Plate Flange Bolt 3 8 24
Trailer Hitch Mounting Bolt 2 10 33
Brake System
Item QTY Thread Dia. (mm) Torque (lb-ft)
Brake Hose Oil Bolt 3 10 25
Wheel Cylinder Bleed Valve 2 8 4
Front Master Cylinder Reservoir Cap Screw 2 4 1.4
Front Brake Lever Pivot Bolt 1 6 4.3
Front Brake Lever Pivot Nut 1 6 4.4
Front Master Cylinder Holder Bolt 2 6 9
Front Brake Wheel Cylinder Bolt 4 6 5.8
Wheel Cylinder Nut 4 8 12
Front Brake Panel Bolt 8 8 22
Rear Brake Arm Pinch Bolt 1 8 14
Rear Brake Panel Drain Bolt 1 8 9