2007 Honda Rubicon AT 500 4X4 Torque Specs

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General Maintenance
Item QTY Thread Dia. (mm) Torque (lb-ft)
Spark Plug 1 12 16
Valve Adjusting Screw Lock Nut 4 6 13
Timing Hole Cap 1 14 7
Engine Oil Drain Bolt (Crankcase and Oil Tank) 2 12 18
Engine Oil Filter Center Bolt 1 20 13
Fuel and Lube System
Item QTY Thread Dia. (mm) Torque (lb-ft)
Oil Gallery Sealing Bolt (Front Crankcase Cover) 2 10 25
Carburetor Insulator Band Screw 2 5 2.9
Cylinder Head / Cylinder / Piston
Item QTY Thread Dia. (mm) Torque (lb-ft)
Cylinder Head Cover Cap Nut 4 10 39
Clutch / Gearcase Linkage
Item QTY Thread Dia. (mm) Torque (lb-ft)
Centrifugal Clutch Lock Nut 1 20 87
Oil Feed Pipe Setting Cap 1 20 13
Oil Gallery Sealing Bolt (Inside Front Crankcase Cover) 1 10 7
Alternator / Starter Clutch
Item QTY Thread Dia. (mm) Torque (lb-ft)
Starter Clutch Outer Bolt 6 8 22
Recoil Starter Driven Pulley Bolt 1 12 80
Ignition Pulse Generator Bolt 2 5 4.3
Alternator Stator Bolt 3 6 7
Sub-Transmission
Item QTY Thread Dia. (mm) Torque (lb-ft)
Gearshift Drum Center Bolt 1 8 20
Gearshift Drum Stopper Arm Pivot Bolt 1 6 9
Crankshaft / Automatic Transmission
Item QTY Thread Dia. (mm) Torque (lb-ft)
Primary Driven Gear Bolt 4 6 12
Oil Pump Driven Sprocket Bolt 1 6 9
Hondamatic
Item QTY Thread Dia. (mm) Torque (lb-ft)
Angle Sensor Bolt 2 5 4.3
Throttle Sensor Torx Screw 2 5 2.9
Frame / Body Panels / Exhaust System
Item QTY Thread Dia. (mm) Torque (lb-ft)
Front Carrier Pipe Bolt 8 8 27
Gearshift Lever Knob Screw 2 5 1.4
Rear Carrier Bolt 8 8 27
Muffler Band Bolt 2 8 17
Front Exhaust Pipe Cover Band Screw 2 5 2.4
Rear Exhaust Pipe Cover End Band Screw 2 5 4.0
Rear Exhaust Pipe Cover Center Band Screw 1 5 4.0
Muffler Cover Screw 2 5 2.4
Footpeg Bracket Nut 4 8 24
Maintenance
Item QTY Thread Dia. (mm) Torque (lb-ft)
Front Differential Oil Filler Cap 1 30 9
Front Differential Oil Drain Bolt 1 8 9
Rear Final Gear Case Oil Check Bolt 1 8 9
Rear Final Gear Case Oil Filler Cap 1 30 9
Rear Final Gear Case Oil Drain Bolt 1 8 9
Tie-Rod Lock Nut 4 12 40
Spark Arrestor 3 6 9
Fuel System
Item QTY Thread Dia. (mm) Torque (lb-ft)
Starting Enrichment Valve Nut 1 14 1.7
Throttle Drum Cover Screw 1 4 1.1
Engine Removal / Installation
Item QTY Thread Dia. (mm) Torque (lb-ft)
Left Lower Engine Hanger Bracket Bolt 2 8 24
Lower Engine Hanger Nut (Left and Right) 2 10 40
Upper Engine Hanger Bolt (Frame Side) 1 10 40
Upper Engine Hanger Bolt (Engine Side) 2 8 24
Sub-Transmission
Item QTY Thread Dia. (mm) Torque (lb-ft)
Gearshift Lever Box Cover Bolt 2 6 3.6
Gearshift Lever Linkage Arm Pivot Bolt 1 8 20
Gearshift Lever Linkage Tie-Rod Lock Nut 4 6 7
Rear Driving Mechanism
Item QTY Thread Dia. (mm) Torque (lb-ft)
Final Gear Case Pinion Bearing Lock Nut 1 64 72
Final Gear Case Cover Bolt 2 10 36
Final Gear Case Cover Bolt (cont) 6 8 19
Final Gear Case Mounting Nut 4 10 40
Left and Right Axle Housing Bolt 12 10 33
Skid Plate Bolt 3 8 24
Rear Brake Panel Nut 4 10 33
Front Driving Mechanism
Item QTY Thread Dia. (mm) Torque (lb-ft)
Differential Ring Gear Bolt 6 8 36
Final Drive Clutch Assembly MOunting Bolt 3 8 18
Differential Case Cover Bolt 2 10 36
Differential Case Cover Bolt 6 8 19
Differential Mounting Bolt 1 10 33
Differential Mounting Bolt 2 8 16
Differential Mounting Nut 1 10 33
Differential Mounting Nut 1 8 16
Front Vehicle Speed Sensor Cover Bolt 2 6 7
Clutch Cover Stay Bolt 3 6 7
Clutch Cover Bolt 2 6 5.1
Front Wheel / Suspension / Steering
Item QTY Thread Dia. (mm) Torque (lb-ft)
Handlebar Lower Holder Nut 2 10 29
Throttle Housing Cover Screw 3 4 2.5
Front Wheel Nut / Lugnut 8 10 47
Front Wheel Hub Nut 2 16 58
Shock Absorber Upper and Lower Mounting Nut 4 10 33
Upper Arm Pivot Nut 2 10 33
Lower Arm Pivot Nut 4 10 33
Upper and Lower Arm Ball Joint Nut 4 12 40
Brake Hose Clamp Bolt 4 6 9
Tie-Rod Ball Joint Nut 4 12 40
Steering Shaft End Nut 1 14 80
Steering Shaft Holder Bolt 2 8 24
Assist Headlight Case Mounting Nut 2 8 19
Rear Wheel / Suspension
Item QTY Thread Dia. (mm) Torque (lb-ft)
Rear Wheel Nut / Lugnut 8 10 47
Shock Absorber Lower Mounting Bolt 2 10 33
Shock Absorber Upper Mounting Bolt 2 10 25
Swingarm Pivot Bolt (right) 1 30 7
Swingarm Pivot Bolt (left) 1 30 82
Swingarm Right Pivot Lock Nut 1 30 82
Rear Wheel Hub Nut 2 20 101
Brake System
Item QTY Thread Dia. (mm) Torque (lb-ft)
Brake Hose Oil Bolt 3 10 25
Wheel Cylinder Bleed Valve 2 8 4
Front Master Cylinder Reservoir Cap Screw 2 4 1.4
Front Brake Lever Pivot Bolt 1 6 0.7
Front Brake Lever Pivot Nut 1 6 4.4
Front Master Cylinder Holder Bolt 2 6 9
Front Brake Caliper Mounting Bolt 4 10 33
Front Brake Disc Mounting Bolt 8 8 31
Front Brake Caliper Slide Pin Bolt 4 8 17
Splash Guard 4 6 8
Rear Brake Panel Drain Bolt 1 8 9
Rear Brake Arm Pinch Bolt 1 8 14
Brake Hose 2-Way Joint 2 8 11