2009 Honda Rincon 680 Torque Specs

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General Maintenance
Item QTY Thread Dia. (mm) Torque (lb-ft)
Spark Plug 1 14 16
Valve Adjusting Screw Lock Nut 4 6 12
Timing Hole Cap 1 14 7
Engine Oil Drain Bolt 1 12 18
Engine Oil Filter Center Bolt 1 20 13
Fuel / Lube / Cooling
Item QTY Thread Dia. (mm) Torque (lb-ft)
Oil Pump Driven Sprocket Bolt 1 6 9
Insulator Band Screw 2 5 2.9
Throttle Drum Cover Screw 1 4 1.1
Sensor Unit Mounting Screw 3 5 2.5
Fuel Feed Hose Bracket Screw 1 5 3.1
Harness Guide Bracket Screw 1 5 3.1
Fuel Injector / Feed Hose Mounting Bolt 2 5 3.8
IACV Mounting Torx Screw 2 5 1.5
Water Pump Impeller 4 7 9
Cylinder Head / Cylinder / Piston
Item QTY Thread Dia. (mm) Torque (lb-ft)
Cylinder Head Cover Cap Nut 4 10 41
Cylinder Stud Bolt 4 10 3
Alternator / Starter Clutch
Item QTY Thread Dia. (mm) Torque (lb-ft)
Starter Clutch Bolt 6 8 22
Recoil Starter Driven Pulley Bolt 1 12 80
Ignition Pulse Generator Bolt 2 5 4.3
Alternator Stator Bolt 3 6 7
Drive Train
Item QTY Thread Dia. (mm) Torque (lb-ft)
Primary Driven Gear Lock Nut 1 16 80
Torque Converter Lock Nut 1 22 80
Stator Shaft Inner Collar Stopper Pin 1 10 10
Oil Feed Pipe Setting Cap 1 24 15
Oil Pass Bolt 1 20 13
Frame / Body Panels / Exhaust System
Item QTY Thread Dia. (mm) Torque (lb-ft)
Front Carrier and Carry Pipe Bolt 8 8 27
Rear Carrier Bolt 6 8 27
Muffler Band Bolt 2 8 17
Front Exhaust Pipe Cover Band Screw 3 5 2.4
Rear Exhaust Pipe Cover End Band Screw 3 5 4.0
Muffler Cover Screw 2 5 2.4
Footpeg Bracket Nut 4 8 24
Maintenance
Item QTY Thread Dia. (mm) Torque (lb-ft)
Front Differential Oil Filler Cap 1 30 9
Front Differential Oil Drain Bolt 1 8 9
Front Master Cylinder Reservoir Cap Screw 2 4 1.4
Rear Final Gear Case Oil Filler Cap 1 30 9
Rear Final Gear Case Oil Drain Bolt 1 8 9
Tie-Rod Lock Nut 4 12 40
Fuel System
Item QTY Thread Dia. (mm) Torque (lb-ft)
Bank Angle Sensor Mounting Bolt 2 4 1.1
Engine Removal / Installation
Item QTY Thread Dia. (mm) Torque (lb-ft)
Lower Engine Hanger Nut (Left and Right) 2 10 40
Upper Engine Hanger Bolt 1 10 40
Upper Engine Hanger Bracket Bolt 2 8 24
Sub-Transmission
Item QTY Thread Dia. (mm) Torque (lb-ft)
Gear Selector Lever Pivot Nut 1 12 6.5
Gear Selector Arm Pinch Bolt 2 6 12
Gear Selector Cable Lock Nut 1 14 20
Rear Driving Mechanism
Item QTY Thread Dia. (mm) Torque (lb-ft)
Final Gear Case Pinion Bearing Lock Nut 1 64 72
Final Gear Case Cover Bolt 2 10 36
Final Gear Case Cover Bolt (cont) 4 8 19
Final Gear Case Mounting Nut (Main-Frame) 2 10 25
Final Gear Case Mounting Nut (Sub-Frame) 2 10 29
Pinion Joint Nut 1 16 80
Sub-Frame Joint Nut 4 10 25
Front Driving Mechanism
Item QTY Thread Dia. (mm) Torque (lb-ft)
Differential Ring Gear Bolt 10 8 36
Differential Final Clutch Bolt 3 8 19
Differential Case Cover Bolt 2 10 36
Differential Case Cover Bolt 4 8 19
Differential Mounting Bolt 1 10 33
Differential Mounting Nut 1 10 33
Differential Mounting Nut 1 8 16
Front Vehicle Speed Sensor Bolt 2 6 7
Rear Vehicle Speed Sensor Bolt 2 6 7
Speed Sensor Cover Stay Bolt 1 6 7
Rear Vehicle Speed Sensor Cover Bolt 2 6 5.1
Front Wheel / Suspension / Steering
Item QTY Thread Dia. (mm) Torque (lb-ft)
Handlebar Lower Holder Nut 2 10 29
Front Wheel Nut / Lugnut 8 10 47
Front Wheel Hub Nut 2 16 58
Shock Absorber Upper and Lower Mounting Nut 4 10 33
Upper Arm Pivot Nut 2 10 25
Lower Arm Pivot Nut 4 10 33
Upper and Lower Arm Ball Joint Nut 4 12 22
Tie-Rod Ball Joint Nut 4 12 40
Steering Shaft End Nut 1 14 80
Steering Shaft Holder Bolt 2 8 24
Combination Meter Stay Mounting Nut 2 8 18
Parking Lock Lever Screw 1 6 5.1
Parking Stopper Stay Screw 2 4 1.4
Rear Wheel / Suspension
Item QTY Thread Dia. (mm) Torque (lb-ft)
Rear Wheel Nut / Lugnut 8 10 47
Upper arm Pivot Nut (Frame Side) 4 10 25
Upper Arm Pivot Nut (Knuckle Side) 2 12 40
Lower Arm Pivot Nut 4 10 25
Rear Wheel Hub Nut 2 20 101
Brake System
Item QTY Thread Dia. (mm) Torque (lb-ft)
Brake Hose Oil Bolt 5 10 25
Wheel Cylinder Bleed Valve 2 8 4.3
Front Master Cylinder Holder Bolt 2 6 9
Front Brake Lever Pivot Bolt 1 6 0.7
Front Brake Lever Pivot Nut 1 6 4.4
Front Brake Panel Bolt 8 8 22
Wheel Cylinder Oil Pipe Joint Nut 4 10 12
Rear Brake Caliper Bleed Valve 1 8 4.3
Rear Brake Reservoir Hose Joint Screw 1 4 1.4
Rear Brake Caliper Parking Nut 1 10 20
Rear Brake Caliper Bracket Pin Bolt 1 8 24
Rear Brake Caliper Pin Retaining Bolt 1 8 17
Rear Brake Caliper Mounting Bolt 2 8 22
Rear Brake Disc Bolt 5 6 14