2009 Honda Rincon 680 Torque Specs
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| General Maintenance | |||
|---|---|---|---|
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Spark Plug | 1 | 14 | 16 |
| Valve Adjusting Screw Lock Nut | 4 | 6 | 12 |
| Timing Hole Cap | 1 | 14 | 7 |
| Engine Oil Drain Bolt | 1 | 12 | 18 |
| Engine Oil Filter Center Bolt | 1 | 20 | 13 |
| Fuel / Lube / Cooling | |||
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Oil Pump Driven Sprocket Bolt | 1 | 6 | 9 |
| Insulator Band Screw | 2 | 5 | 2.9 |
| Throttle Drum Cover Screw | 1 | 4 | 1.1 |
| Sensor Unit Mounting Screw | 3 | 5 | 2.5 |
| Fuel Feed Hose Bracket Screw | 1 | 5 | 3.1 |
| Harness Guide Bracket Screw | 1 | 5 | 3.1 |
| Fuel Injector / Feed Hose Mounting Bolt | 2 | 5 | 3.8 |
| IACV Mounting Torx Screw | 2 | 5 | 1.5 |
| Water Pump Impeller | 4 | 7 | 9 |
| Cylinder Head / Cylinder / Piston | |||
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Cylinder Head Cover Cap Nut | 4 | 10 | 41 |
| Cylinder Stud Bolt | 4 | 10 | 3 |
| Alternator / Starter Clutch | |||
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Starter Clutch Bolt | 6 | 8 | 22 |
| Recoil Starter Driven Pulley Bolt | 1 | 12 | 80 |
| Ignition Pulse Generator Bolt | 2 | 5 | 4.3 |
| Alternator Stator Bolt | 3 | 6 | 7 |
| Drive Train | |||
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Primary Driven Gear Lock Nut | 1 | 16 | 80 |
| Torque Converter Lock Nut | 1 | 22 | 80 |
| Stator Shaft Inner Collar Stopper Pin | 1 | 10 | 10 |
| Oil Feed Pipe Setting Cap | 1 | 24 | 15 |
| Oil Pass Bolt | 1 | 20 | 13 |
| Frame / Body Panels / Exhaust System | |||
|---|---|---|---|
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Front Carrier and Carry Pipe Bolt | 8 | 8 | 27 |
| Rear Carrier Bolt | 6 | 8 | 27 |
| Muffler Band Bolt | 2 | 8 | 17 |
| Front Exhaust Pipe Cover Band Screw | 3 | 5 | 2.4 |
| Rear Exhaust Pipe Cover End Band Screw | 3 | 5 | 4.0 |
| Muffler Cover Screw | 2 | 5 | 2.4 |
| Footpeg Bracket Nut | 4 | 8 | 24 |
| Maintenance | |||
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Front Differential Oil Filler Cap | 1 | 30 | 9 |
| Front Differential Oil Drain Bolt | 1 | 8 | 9 |
| Front Master Cylinder Reservoir Cap Screw | 2 | 4 | 1.4 |
| Rear Final Gear Case Oil Filler Cap | 1 | 30 | 9 |
| Rear Final Gear Case Oil Drain Bolt | 1 | 8 | 9 |
| Tie-Rod Lock Nut | 4 | 12 | 40 |
| Fuel System | |||
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Bank Angle Sensor Mounting Bolt | 2 | 4 | 1.1 |
| Engine Removal / Installation | |||
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Lower Engine Hanger Nut (Left and Right) | 2 | 10 | 40 |
| Upper Engine Hanger Bolt | 1 | 10 | 40 |
| Upper Engine Hanger Bracket Bolt | 2 | 8 | 24 |
| Sub-Transmission | |||
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Gear Selector Lever Pivot Nut | 1 | 12 | 6.5 |
| Gear Selector Arm Pinch Bolt | 2 | 6 | 12 |
| Gear Selector Cable Lock Nut | 1 | 14 | 20 |
| Rear Driving Mechanism | |||
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Final Gear Case Pinion Bearing Lock Nut | 1 | 64 | 72 |
| Final Gear Case Cover Bolt | 2 | 10 | 36 |
| Final Gear Case Cover Bolt (cont) | 4 | 8 | 19 |
| Final Gear Case Mounting Nut (Main-Frame) | 2 | 10 | 25 |
| Final Gear Case Mounting Nut (Sub-Frame) | 2 | 10 | 29 |
| Pinion Joint Nut | 1 | 16 | 80 |
| Sub-Frame Joint Nut | 4 | 10 | 25 |
| Front Driving Mechanism | |||
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Differential Ring Gear Bolt | 10 | 8 | 36 |
| Differential Final Clutch Bolt | 3 | 8 | 19 |
| Differential Case Cover Bolt | 2 | 10 | 36 |
| Differential Case Cover Bolt | 4 | 8 | 19 |
| Differential Mounting Bolt | 1 | 10 | 33 |
| Differential Mounting Nut | 1 | 10 | 33 |
| Differential Mounting Nut | 1 | 8 | 16 |
| Front Vehicle Speed Sensor Bolt | 2 | 6 | 7 |
| Rear Vehicle Speed Sensor Bolt | 2 | 6 | 7 |
| Speed Sensor Cover Stay Bolt | 1 | 6 | 7 |
| Rear Vehicle Speed Sensor Cover Bolt | 2 | 6 | 5.1 |
| Front Wheel / Suspension / Steering | |||
|---|---|---|---|
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Handlebar Lower Holder Nut | 2 | 10 | 29 |
| Front Wheel Nut / Lugnut | 8 | 10 | 47 |
| Front Wheel Hub Nut | 2 | 16 | 58 |
| Shock Absorber Upper and Lower Mounting Nut | 4 | 10 | 33 |
| Upper Arm Pivot Nut | 2 | 10 | 25 |
| Lower Arm Pivot Nut | 4 | 10 | 33 |
| Upper and Lower Arm Ball Joint Nut | 4 | 12 | 22 |
| Tie-Rod Ball Joint Nut | 4 | 12 | 40 |
| Steering Shaft End Nut | 1 | 14 | 80 |
| Steering Shaft Holder Bolt | 2 | 8 | 24 |
| Combination Meter Stay Mounting Nut | 2 | 8 | 18 |
| Parking Lock Lever Screw | 1 | 6 | 5.1 |
| Parking Stopper Stay Screw | 2 | 4 | 1.4 |
| Rear Wheel / Suspension | |||
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Rear Wheel Nut / Lugnut | 8 | 10 | 47 |
| Upper arm Pivot Nut (Frame Side) | 4 | 10 | 25 |
| Upper Arm Pivot Nut (Knuckle Side) | 2 | 12 | 40 |
| Lower Arm Pivot Nut | 4 | 10 | 25 |
| Rear Wheel Hub Nut | 2 | 20 | 101 |
| Brake System | |||
|---|---|---|---|
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Brake Hose Oil Bolt | 5 | 10 | 25 |
| Wheel Cylinder Bleed Valve | 2 | 8 | 4.3 |
| Front Master Cylinder Holder Bolt | 2 | 6 | 9 |
| Front Brake Lever Pivot Bolt | 1 | 6 | 0.7 |
| Front Brake Lever Pivot Nut | 1 | 6 | 4.4 |
| Front Brake Panel Bolt | 8 | 8 | 22 |
| Wheel Cylinder Oil Pipe Joint Nut | 4 | 10 | 12 |
| Rear Brake Caliper Bleed Valve | 1 | 8 | 4.3 |
| Rear Brake Reservoir Hose Joint Screw | 1 | 4 | 1.4 |
| Rear Brake Caliper Parking Nut | 1 | 10 | 20 |
| Rear Brake Caliper Bracket Pin Bolt | 1 | 8 | 24 |
| Rear Brake Caliper Pin Retaining Bolt | 1 | 8 | 17 |
| Rear Brake Caliper Mounting Bolt | 2 | 8 | 22 |
| Rear Brake Disc Bolt | 5 | 6 | 14 |