2009 Honda TRX700XX Torque Specs

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General Maintenance
Item QTY Thread Dia. (mm) Torque (lb-ft)
Spark Plug 1 14 16
Valve Adjusting Lock Nut 4 7 18
Crankshaft Hole Cap 1 30 11
Timing Hole Cap 1 14 7
Engine Oil Drain Bolt (Crankcase) 1 12 18
Fuel / Lube / Cooling System
Item QTY Thread Dia. (mm) Torque (lb-ft)
Pressure Relief Valve Cap 1 14 14
ECT Sensor 1 12 13
Water Pump Cover Bolt 2 6 9
Water Pump Impeller 1 7 9
Cooling Fan Mounting Bolt 3 6 6.2
Thermostat Housing Mounting Bolt 2 6 6.2
Thermostat Housing Cover Bolt 2 6 7
Fan Motor Mounting Bolt 3 5 3.8
Cylinder Head / Cylinder / Piston
Item QTY Thread Dia. (mm) Torque (lb-ft)
Cylinder Head Nut 4 10 49
Cam Sprocket Bolt 2 7 15
Cylinder Stud Bolt 4 12 -
Insulator Band Screw 1 - -
Cam Chain Tensioner Bolt 1 6 9
Clutch / Starter Clutch / Kickstarter / Gearcase Linkage
Item QTY Thread Dia. (mm) Torque (lb-ft)
Clutch Spring Bolt 6 6 9
Clutch Center Lock Nut 1 18 80
Shift Drum Center Pin Bolt 1 8 17
Shift Drum Stopper Arm Bolt 1 6 9
Reverse Shift Arm Nut 1 6 9
Gearshift Return Spring Pin 1 8 18
Crankcase / Transmission / Crankshaft
Item QTY Thread Dia. (mm) Torque (lb-ft)
Cam Chain Tensioner Bolt 1 6 9
Breather Plate Bolt 1 6 9
Drive Sprocket Bolt 1 10 40
Alternator / Starter Clutch
Item QTY Thread Dia. (mm) Torque (lb-ft)
Flywheel Bolt 1 12 90
Starter One-Way Clutch Torx Bolt 6 8 27
Frame / Body Panels / Exhaust System
Item QTY Thread Dia. (mm) Torque (lb-ft)
Footpeg Bracket Bolt 4 10 31
Mud Guard Stay-To-Footpeg Bolt 2 6 9
Mud Guard Stay-To-Frame Bolt 2 6 9
Rear Fender-To-Mud Guard Stay Nut 2 6 7
Rear Lower Arm Guard Socket Bolt 8 6 9
Front Top Cover Socket Bolt A 2 5 3.1
Front Top Cover Socket Bolt B 4 5 3.1
Muffler Band Bolt 1 8 17
Muffler Mounting Nut 2 8 24
Exhaust Pipe Protector Bolt 3 6 9
Exhaust Pipe Protector Setting Band 4 - 2.4
Reverse Shift Lever Knob Screw 1 3 0.5
Reverse Shift Lever Cover Screw 1 3 0.3
Rear Carry Pipe Mounting Bolt 4 8 24
Maintenance
Item QTY Thread Dia. (mm) Torque (lb-ft)
Air Cleaner Element Setting Plate Screw 1 5 3.1
Parking Brake Adjusting Bolt Lock Nut 1 8 13
Oil Tank Drain Bolt 1 10 15
Spark Arrestor Mounting Bolt 3 6 9
Tie-Rod Lock Nut 4 12 40
Engine Removal / Installation
Item QTY Thread Dia. (mm) Torque (lb-ft)
Upper Engine Hanger Nut 1 10 40
Front Engine Hanger Nut 1 10 40
Front Engine Hanger Plate Bolt 4 8 20
Rear Upper and Lower Engine Hanger Nut 2 10 55
Upper Engine Hanger Plate Bolt 4 8 24
Gearshift Pedal Pinch Bolt 1 6 15
Driving Mechanism
Item QTY Thread Dia. (mm) Torque (lb-ft)
Driven Sprocket Nut 6 10 33
Left Drive Shaft Center Nut 1 34 80
Rear Frame Mounting Nut 4 12 65
Final Case Mounting Nut (Front Side) 1 10 29
Final Case Mounting Nut (Rear Side) 1 16 65
Front Wheel / Suspension / Steering
Item QTY Thread Dia. (mm) Torque (lb-ft)
Handlebar Lower Holder Nut 2 10 29
Throttle Housing Cover Screw 3 4 2.9
Handlebar Switch Housing Screw 2 5 1.4
Handlebar Grip End Bolt 2 6 9
Clutch Lever Pivot Bolt 1 6 0.7
Clutch Lever Pivot Nut 1 6 4.3
Parking Brake Lever Pivot Screw 1 6 6.5
Front Wheel Nut / Lugnut 8 10 47
Front Wheel Hub Nut 2 14 51
Shock Absorber Mounting Nut 4 10 29
Upper and Lower Arm Ball Joint Nut 4 12 24
Upper and Lower Arm Pivot Nut 8 10 29
Tie-Rod Ball Joint Nut 4 10 33
Front Brake Hose Clamp Bolt 5 6 9
Steering Shaft End Nut 1 14 51
Steering Shaft Holder Bolt 2 8 24
Front Brake Disc Bolt 6 8 31
Rear Wheel / Suspension
Item QTY Thread Dia. (mm) Torque (lb-ft)
Rear Wheel Nut / Lugnut 8 10 47
Final Driven Sprocket Nut 6 10 33
Rear Wheel Hub Nut 2 18 108
Rear Shock Absorber Upper and Lower Bolt 4 10 43
Stabilizer Link Nut 4 10 29
Lower Arm Pivot Nut (Frame Side) 4 10 40
Lower Arm Pivot Nut (Knuckle Side) 2 10 29
Upper Arm Pivot Nut (Frame Side) 4 10 29
Upper Arm Pivot Nut (Knuckle Side) 2 10 29
Brake System
Item QTY Thread Dia. (mm) Torque (lb-ft)
Brake Caliper Bleed Valve 3 8 4.3
Rear Brake Reservoir Mounting Bolt 1 6 9
Front Brake Disc Cover Bolt 2 6 9
Front Brake Pad Pin 2 10 13
Rear Brake Caliper Pin Bolt 1 8 17
Brake Hose Oil Bolt 5 10 25
Front Brake Lever Pivot Bolt 2 6 0.7
Front Brake Lever Pivot Nut 1 6 4.3
Front Brake Caliper Bracket Mounting Bolt 2 8 22
Rear Brake Reservoir Hose Joint Screw 1 4 1.4
Parking Brake Base Bolt 2 8 17
Brake Pedal Pivot Bolt 1 8 20
Front Brake Pipe Joint Bolt 3 10 12
Front Brake 3-Way Joint Mounting Bolt 1 6 9