2011 Honda Foreman 500 EPS 4X4 Torque Specs
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Specs & Reviews
Torque Specs
|
General Maintenance
|
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Spark Plug |
1 |
14 |
16 |
| Valve Adjusting Lock Nut |
2 |
6 |
13 |
| Timing Hole Cap |
1 |
14 |
7 |
| Engine Oil Drain Bolt |
1 |
12 |
18 |
| Engine Oil Filter Cover Bolt |
3 |
6 |
7 |
| Clutch Adjusting Screw Lock Nut |
1 |
8 |
16 |
| Valve Adjusting Hole Cap |
2 |
34 |
9 |
| Fuel and Lube System |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Relief Valve Cap |
1 |
14 |
14 |
| Carburetor Insulator Band Screw |
1 |
5 |
2.9 |
| Throttle Position Sensor Space Screw |
2 |
5 |
2.5 |
| Cylinder Head / Cylinder / Piston |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Cylinder Head Cap Nut |
6 |
10 |
29 |
| Cam Sprocket Bolt |
2 |
7 |
15 |
| Cam Chain Tensioner Pivot Bolt |
1 |
6 |
9 |
| Exhaust Pipe Stud Bolt |
2 |
8 |
4.4 |
| Cylinder Stud Bolt |
2 |
10 |
9 |
| Cylinder Stud Bolt |
4 |
10 |
9 |
| Clutch / Gearcase Linkage |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Centrifugal Clutch Lock Nut |
1 |
20 |
87 |
| Clutch Spring Bolt |
4 |
6 |
9 |
| Change Clutch Lock Nut |
1 |
18 |
80 |
| Shift Drum Stopper Arm Pivot Bolt |
1 |
6 |
9 |
| Gearshift Cam Bolt |
1 |
6 |
12 |
| Gearshift Spindle Return Spring Pin |
1 |
8 |
16 |
| Alternator / Starter Clutch |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Starter Clutch Outer Bolt |
6 |
8 |
22 |
| Recoil Starter Driven Pulley Bolt |
1 |
12 |
80 |
| CKP Sensor Bolt |
2 |
5 |
4.4 |
| Alternator Stator Bolt |
4 |
6 |
7 |
| Crankshaft / Automatic Transmission |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Secondary Gearshift Spindle Stopper Bolt |
1 |
6 |
9 |
| Electric Shift (ESP; FE/FPE models) |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Angle Sensor Bolt |
2 |
5 |
4.4 |
| Reverse Shift Switch |
1 |
10 |
10 |
|
Frame / Body Panels / Exhaust System
|
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Front Carrier Pipe Bolt |
8 |
8 |
27 |
| Rear Carrier Bolt |
8 |
8 |
27 |
| Muffler Band Bolt |
2 |
8 |
17 |
| Front Exhaust Pipe Cover Band Screw |
2 |
5 |
2.4 |
| Heat Protector Band Bolt |
3 |
5 |
4.0 |
| Muffler Cover Screw |
2 |
5 |
2.4 |
| Footpeg Bracket Nut |
4 |
8 |
24 |
| Maintenance |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Front Differential Oil Filler Cap (Except TM) |
1 |
30 |
9 |
| Front Differential Oil Drain Bolt (Except TM) |
1 |
8 |
9 |
| Rear Final Gear Case Oil Check Bolt |
1 |
8 |
9 |
| Rear Final Gear Case Oil Filler Cap |
1 |
30 |
9 |
| Rear Final Gear Case Oil Drain Bolt |
1 |
8 |
9 |
| Tie-Rod Lock Nut |
4 |
12 |
40 |
| Spark Arrestor |
3 |
6 |
9 |
| Fuel and Lube System |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Starting Enrichment Valve Nut |
1 |
14 |
1.7 |
| Cooling Fan Motor Screw |
3 |
5 |
1.1 |
| Cooling Fan Nut |
1 |
5 |
2.0 |
| Cooling Fan Shroud Tapping Screw |
3 |
4 |
0.6 |
| Engine Removal / Installation |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Left Lower Engine Hanger Bracket Bolt |
2 |
8 |
24 |
| Lower Engine Hanger Nut (Left and Right) |
2 |
10 |
40 |
| Upper Engine Hanger Bolt (Frame Side) |
1 |
10 |
40 |
| Upper Engine Hanger Bolt (Engine Side) |
2 |
8 |
24 |
| Gearshift Pedal Pinch Bolt (Not ESP Model) |
1 |
6 |
12 |
| Rear Driving Mechanism |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Final Gear Case Pinion Bearing Lock Nut |
1 |
64 |
72 |
| Final Gear Case Cover Bolt |
2 |
10 |
36 |
| Final Gear Case Cover Bolt (cont) |
6 |
8 |
19 |
| Final Gear Case Mounting Nut |
4 |
10 |
40 |
| Left and Right Axle Housing Bolt |
12 |
10 |
33 |
| Skid Plate Bolt |
3 |
8 |
24 |
| Rear Brake Panel Nut |
4 |
10 |
33 |
| Front Driving Mechanism (Except TM Model) |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Differential Ring Gear Bolt |
10 |
8 |
36 |
| Final Drive Clutch Assembly MOunting Bolt |
3 |
8 |
18 |
| Differential Case Cover Bolt |
2 |
10 |
36 |
| Differential Case Cover Bolt |
4 |
8 |
19 |
| Differential Mounting Bolt |
1 |
10 |
33 |
| Differential Mounting Bolt |
1 |
8 |
16 |
| Differential Mounting Nut |
1 |
10 |
33 |
| Differential Mounting Nut |
1 |
8 |
16 |
| Front Vehicle Speed Sensor Cover Bolt |
2 |
6 |
7 |
| Rear VS Sensor Bolt |
2 |
6 |
7 |
| Clutch Cover Stay Bolt |
3 |
6 |
7 |
| Clutch Cover Bolt |
2 |
6 |
5.1 |
| Front Wheel / Suspension / Steering |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Handlebar Lower Holder Nut |
2 |
10 |
29 |
| Throttle Housing Cover Screw |
3 |
4 |
2.5 |
| Front Wheel Nut / Lugnut |
8 |
10 |
47 |
| Front Wheel Hub Nut |
2 |
16 |
58 |
| Shock Absorber Upper and Lower Mounting Nut |
4 |
10 |
33 |
| Upper Arm Pivot Nut |
4 |
10 |
25 |
| Lower Arm Pivot Nut |
8 |
10 |
33 |
| Upper and Lower Arm Ball Joint Nut |
4 |
12 |
21 |
| Brake Hose Clamp Bolt |
6 |
6 |
9 |
| Tie-Rod Ball Stud Joint Nut |
4 |
12 |
40 |
| Steering Shaft End Nut |
1 |
14 |
80 |
| Steering Shaft Holder Bolt |
2 |
8 |
24 |
| Assist Headlight Case Mounting Nut |
2 |
8 |
19 |
| Throttle Arm Nut |
1 |
6 |
5.2 |
| 2WD/4WD Select Switch Screw |
2 |
4 |
1.1 |
| EPS Unit Output Shaft Nut (EPS model) |
1 |
14 |
80 |
| EPS Unit Mounting Bolt (EPS model) |
2 |
8 |
16 |
| EPS Unit Mounting Nut (EPS model) |
2 |
8 |
16 |
| EPS Unit Steering Shaft Flange Bolt (EPS model) |
1 |
10 |
44 |
| EPS Motor Flange Bolt (EPS model) |
2 |
8 |
15 |
| Rear Wheel / Suspension |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Rear Wheel Nut / Lugnut |
8 |
10 |
47 |
| Shock Absorber Lower Mounting Bolt |
2 |
10 |
33 |
| Shock Absorber Upper Mounting Bolt |
2 |
10 |
25 |
| Swingarm Pivot Bolt (right) |
1 |
30 |
7 |
| Swingarm Pivot Bolt (left) |
1 |
30 |
82 |
| Swingarm Right Pivot Lock Nut |
1 |
30 |
82 |
| Rear Wheel Hub Nut |
2 |
20 |
101 |
| Brake System |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Brake Hose Oil Bolt |
3 |
10 |
25 |
| Front Brake Caliper Bleed Valve |
2 |
8 |
4 |
| Front Master Cylinder Reservoir Cap Screw |
2 |
4 |
1.5 |
| Front Brake Lever Pivot Bolt |
1 |
6 |
0.7 |
| Front Brake Lever Pivot Nut |
1 |
6 |
4.4 |
| Front Master Cylinder Holder Bolt |
2 |
6 |
9 |
| Front Brake Caliper Mounting Bolt |
4 |
10 |
33 |
| Front Brake Disc Mounting Bolt |
8 |
8 |
31 |
| Front Brake Caliper Slide Pin Bolt |
4 |
8 |
17 |
| Brake Pipe Joint (Green Surface) |
2 |
10 |
13 |
| Brake Pipe Joint (Black Surface) |
2 |
10 |
10 |
| Rear Brake Arm Pinch Bolt |
1 |
8 |
15 |
| Rear Brake Panel Drain Bolt |
1 |
8 |
9 |
