2016 Honda Rancher 420 ES/4X4 Torque Specs
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Specs & Reviews
Torque Specs
|
General Maintenance
|
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Spark Plug |
1 |
14 |
16 |
| Valve Adjusting Lock Nut |
2 |
6 |
13 |
| Valve Adjusting Hole Cap |
2 |
36 |
9 |
| Timing Hole Cap |
1 |
14 |
7 |
| Engine Oil Drain Bolt |
1 |
12 |
18 |
| Fuel and Lube System |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Throttle Body Insulator Band Screw |
1 |
5 |
- |
| Throttle Drum Cover Screw |
1 |
4 |
1.3 |
| TP Sensor/MAP Sensor Torx Screw |
3 |
5 |
2.5 |
| Wire Harness Clamp Stay Screw |
1 |
5 |
2.5 |
| Fuel Injector Mounting Bolt |
2 |
5 |
3.8 |
| IACV Torx Screw (T20) |
2 |
4 |
1.5 |
| ECT Sensor |
1 |
10 |
9 |
| Bank Angle Sensor Mounting Bolt |
2 |
4 |
1.1 |
| Cylinder Head / Cylinder / Piston |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Cylinder Head Nut |
4 |
10 |
29 |
| Cam Chain Tensioner Pivot Bolt |
1 |
6 |
9 |
| Crankcase Stud Bolt |
4 |
10 |
9 |
| ECT Sensor |
1 |
10 |
9 |
| Upper Engine Hanger Nut |
1 |
10 |
46 |
| Camshaft Bearing Setting Plate Bolt |
1 |
8 |
20 |
| Clutch / Gearcase Linkage |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Centrifugal Clutch Lock Nut |
1 |
20 |
87 |
| Change Clutch Center Lock Nut |
1 |
18 |
80 |
| Clutch Spring Bolt |
4 |
6 |
9 |
| Shift Drum Stopper Arm Pivot Bolt |
1 |
6 |
9 |
| Gearshift Cam Bolt |
1 |
6 |
12 |
| Gearshift Spindle A Stopper Bolt (TM1/FM1/FM2 Only) |
1 |
8 |
20 |
| Alternator / Starter Clutch |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Starter One-Way Clutch Bolt |
6 |
8 |
27 |
| Flywheel Bolt |
1 |
12 |
80 |
| CKP Sensor Bolt |
2 |
5 |
4.4 |
| Alternator Stator Bolt |
3 |
6 |
7 |
| Crankshaft / Auto Transmission |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Shift Drum Bearing Setting Bolt |
2 |
6 |
9 |
| Dual Clutch Transmission (FA Models) |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Centrifugal Clutch Lock Nut |
1 |
20 |
87 |
| Oil Feed Pipe Setting Cap |
1 |
24 |
15 |
| Orifice Relief Valve Socket Bolt |
1 |
10 |
25 |
| Sealing Bolt |
1 |
8 |
12 |
| Shift Clutch Lock Nut |
1 |
18 |
80 |
| Shift Drum Stopper Arm Pivot Bolt |
1 |
6 |
9 |
| Shift Drum Center Bolt |
1 |
8 |
17 |
| Shift Drum Guide Plate Bolt |
2 |
6 |
9 |
| Shift Spindle Angle Sensor Socket Bolt |
2 |
5 |
4.4 |
| Shift Drum Position Switch Wire Bolt |
2 |
6 |
9 |
| EOT Sensor |
1 |
10 |
13 |
| Reverse Switch |
1 |
10 |
10 |
| PGM-FI System |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Sensor Unit Torx Screw (T25) |
3 |
5 |
2.5 |
| ECT Sensor |
1 |
10 |
9 |
| Bank Angle Sensor Mounting Bolt |
2 |
6 |
7 |
| O2 Sensor |
1 |
12 |
18 |
|
Frame / Body Panels / Exhaust System
|
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Step Bracket Mounting Nut |
4 |
8 |
24 |
| Step Bracket Mounting Bolt |
4 |
8 |
24 |
| Muffler Cover Bolt |
2 |
6 |
9 |
| Muffler Cover Band Bolt (Front Side) |
1 |
- |
1.5 |
| Muffler Cover Band Bolt (Rear Side) |
1 |
- |
2.4 |
| Front Muffler Cover Band Bolt |
1 |
- |
1.5 |
| Exhaust Pipe Cover Band Bolt |
3 |
- |
1.5 |
| Exhaust Pipe Stud Bolt |
2 |
8 |
4.4 |
| Fuel and Cooling System |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Throttle Body Cover Bolt |
1 |
5 |
3.8 |
| Cooling Fan Nut |
1 |
5 |
2.0 |
| Fan Motor Bolt |
3 |
5 |
3.8 |
| Fan Motor Stay Bolt |
3 |
6 |
6.2 |
| Engine Removal / Installation |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Lower Engine Hanger Bolt/Nut (Left and Right) |
2 |
10 |
46 |
| Upper Engine Hanger Nut (Frame Side) |
1 |
10 |
40 |
| Upper Engine Hanger Bracket Bolt |
2 |
8 |
24 |
| Front Final Gear Case Mounting Nut (Except TM1/TE1) |
2 |
10 |
32 |
| Gearshift Pedal Pinch Bolt (TM1/FM1/FM2 Only) |
1 |
6 |
15 |
| Rear Driving Mechanism |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Final Gear Case Pinion Bearing Lock Nut |
1 |
64 |
72 |
| Final Gear Case Cover Bolt |
2 |
10 |
35 |
| Final Gear Case Cover Bolt (cont) |
6 |
8 |
18 |
| Rear Final Gear Case Mounting Bolt |
8 |
10 |
55 |
| Rear Brake Panel Mounting Nut |
4 |
10 |
34 |
| Rear Wheel Hub Nut |
2 |
20 |
101 |
| Front Driving Mechanism |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Front Final Gear Pinion Bearing Lock Nut |
1 |
60 |
72 |
| Differential Ring Gear Bolt |
10 |
8 |
36 |
| Front Final Gear Case Cover Bolt |
2 |
10 |
34 |
| Front Final Gear Case Cover Bolt (Cont) |
4 |
8 |
18 |
| Front Final Clutch Shift Fork Bolt |
1 |
6 |
7 |
| Front Final Clutch Housing Bolt |
3 |
8 |
18 |
| Front Final Gear Case Mounting Bolt |
2 |
10 |
32 |
| Front Final Gear Case Mounting Nut |
2 |
10 |
32 |
| 4WD Select Switch |
1 |
10 |
9 |
| Final Clutch Arm Cover Bolt |
2 |
6 |
7 |
| Front Wheel / Suspension / Steering |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Front Master Cylinder Holder Bolt |
2 |
6 |
9 |
| Throttle Housing Cover Screw |
3 |
4 |
1.1 |
| Front Wheel Nut / Lugnut |
8 |
10 |
47 |
| Front Wheel Hub Nut |
2 |
20 |
101 |
| Shock Absorber Upper and Lower Mounting Nut |
4 |
10 |
22 |
| Splash Guard Bolt |
6 |
6 |
8 |
| Upper and Lower Arm Ball Joint Nut |
4 |
12 |
22 |
| Tie-Rod Ball Joint Nut |
4 |
12 |
40 |
| Front Brake Caliper Mounting Bolt |
4 |
8 |
22 |
| Outboard Guard Bolt |
4 |
6 |
8 |
| Brake Hose Clamp Bolt |
7 |
6 |
9 |
| Steering Shaft End Nut (Except FM2/FA2) |
1 |
14 |
80 |
| Lower Steering Shaft Holder Bolt (Except FM2/FA2) |
3 |
10 |
25 |
| Steering Shaft Holder Bolt |
2 |
8 |
24 |
| EPS Unit Mounting Nut (FM2/FA2 Only) |
3 |
10 |
25 |
| EPS Unit Output Shaft End Nut (FM2/FA2 Only) |
1 |
14 |
80 |
| Steering Shaft Pinch Bolt |
1 |
10 |
44 |
| Rear Wheel / Suspension |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Rear Wheel Nut / Lugnut |
8 |
10 |
47 |
| Rear Wheel Hub Nut |
2 |
20 |
101 |
| Trailer Hitch Mounting Nut |
2 |
10 |
25 |
| Shock Absorber Lower Mounting Bolt |
1 |
12 |
83 |
| Universal Joint Guard Bolt |
2 |
6 |
7 |
| Swingarm Pivot Nut |
2 |
12 |
96 |
| Brake System |
| Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
| Front Brake Caliper Bleed Valve |
2 |
8 |
4.0 |
| Front Brake Caliper Mounting Bolt |
4 |
8 |
22 |
| Front Master Cylinder Reservoir Cap Screw |
2 |
4 |
1.5 |
| Pad Pin |
2 |
10 |
13 |
| Pad Pin Plug |
2 |
10 |
1.8 |
| Front Brake Lever Pivot Bolt |
1 |
6 |
4.3 |
| Front Brake Lever Pivot Nut |
1 |
6 |
4.4 |
| Front Brake Switch Screw |
1 |
4 |
0.9 |
| Front Master Cylinder Holder Bolt |
2 |
6 |
9 |
| Front Brake Caliper Slide Pin |
2 |
8 |
16 |
| Brake Hose Oil Bolt |
3 |
10 |
25 |
| Outboard Guard Bolt |
4 |
6 |
8 |
| Rear Brake Arm Nut |
1 |
8 |
15 |
| Rear Brake Panel Drain Bolt |
1 |
8 |
9 |
