2016 Honda Foreman 500 EPS/4X4 Torque Specs

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General Maintenance
Item QTY Thread Dia. (mm) Torque (lb-ft)
Spark Plug 1 14 16
Valve Adjusting Lock Nut 2 6 13
Valve Adjusting Hole Cap 2 36 9
Timing Hole Cap 1 14 7
Engine Oil Drain Bolt 1 12 18
Fuel and Lube System
Item QTY Thread Dia. (mm) Torque (lb-ft)
Throttle Body Insulator Band Screw 2 5 -
Throttle Drum Cover Screw 1 4 1.3
Fuel Feed Hose Clamp Stay Screw 1 5 2.5
Wire Harness Clamp Stay Screw 1 5 2.5
Fuel Injector Mounting Bolt 2 5 3.8
IACV Torx Screw (T20) 2 4 1.5
Cylinder Head / Cylinder / Piston
Item QTY Thread Dia. (mm) Torque (lb-ft)
Cylinder Head Nut 4 10 35
Cam Chain Tensioner Pivot Bolt 1 6 9
Cylinder Stud Bolt 4 10 9
ECT Sensor 1 10 9
Upper Engine Hanger Nut (Frame Side) 1 10 46
Camshaft Bearing Setting Plate Bolt 1 8 20
Upper Engine Hanger Bolt (Engine Side) 2 8 24
Clutch / Gearcase Linkage
Item QTY Thread Dia. (mm) Torque (lb-ft)
Centrifugal Clutch Lock Nut 1 20 87
Change Clutch Center Lock Nut 1 18 80
Clutch Spring Bolt 4 6 10
Shift Drum Stopper Arm Pivot Bolt 1 6 9
Gearshift Cam Bolt 1 6 12
Gearshift Spindle A Stopper Bolt (FM Models) 1 8 20
Gearshift Spindle Return Spring Pin 1 8 16
Alternator / Starter Clutch
Item QTY Thread Dia. (mm) Torque (lb-ft)
Starter Clutch Bolt (T40) 6 8 27
Flywheel Bolt 1 12 80
CKP Sensor Bolt 2 5 4.4
Alternator Stator Bolt 4 6 7
Crankshaft / Auto Transmission
Item QTY Thread Dia. (mm) Torque (lb-ft)
Shift Drum Bearing Setting Bolt 2 6 9
Dual Clutch Transmission (FA Models)
Item QTY Thread Dia. (mm) Torque (lb-ft)
Centrifugal Clutch Lock Nut 1 20 87
Oil Feed Pipe Setting Cap 1 24 15
Orifice Relief Valve Socket Bolt 1 10 25
Sealing Bolt 1 8 12
Shift Clutch Lock Nut 1 18 80
Shift Drum Stopper Arm Pivot Bolt 1 6 9
Shift Drum Center Bolt 1 8 17
Shift Drum Guide Plate Bolt 2 6 9
Shift Spindle Angle Sensor Socket Bolt 2 5 4.4
Shift Drum Position Switch Wire Bolt 2 6 9
EOT Sensor 1 10 13
Reverse Switch 1 10 10
Rear VS Sensor Mounting Bolt 1 6 7
Sub-Transmission (FA Models)
Item QTY Thread Dia. (mm) Torque (lb-ft)
Rear Sub-Frame Lower Mounting Nut 2 12 96
Rear Sub-Frame Rear Mounting Nut 1 12 96
Range Select Lever Pivot Nut 1 8 15
Range Select Arm Socket Bolt 1 6 9
Range Select Gate Special Bolt 2 6 9
Setting Cap 1 18 13
Shift Arm Pinch Bolt 1 6 12
PGM-FI System
Item QTY Thread Dia. (mm) Torque (lb-ft)
Sensor Unit Torx Screw (T25) 3 5 2.5
ECT Sensor 1 10 9
Bank Angle Sensor Mounting Bolt 2 6 7
O2 Sensor 1 12 18