2017 Honda Rancher 420 DCT/IRS/EPS Torque Specs
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Specs & Reviews
Torque Specs
General Maintenance
|
Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
Spark Plug |
1 |
14 |
16 |
Valve Adjusting Lock Nut |
2 |
6 |
13 |
Valve Adjusting Hole Cap |
2 |
36 |
9 |
Timing Hole Cap |
1 |
14 |
7 |
Engine Oil Drain Bolt |
1 |
12 |
18 |
Fuel and Lube System |
Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
Throttle Body Insulator Band Screw |
1 |
5 |
- |
Throttle Drum Cover Screw |
1 |
4 |
1.3 |
TP Sensor/MAP Sensor Torx Screw |
3 |
5 |
2.5 |
Wire Harness Clamp Stay Screw |
1 |
5 |
2.5 |
Fuel Injector Mounting Bolt |
2 |
5 |
3.8 |
IACV Torx Screw (T20) |
2 |
4 |
1.5 |
ECT Sensor |
1 |
10 |
9 |
Bank Angle Sensor Mounting Bolt |
2 |
4 |
1.1 |
Cylinder Head / Cylinder / Piston |
Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
Cylinder Head Nut |
4 |
10 |
29 |
Cam Chain Tensioner Pivot Bolt |
1 |
6 |
9 |
Crankcase Stud Bolt |
4 |
10 |
9 |
ECT Sensor |
1 |
10 |
9 |
Upper Engine Hanger Nut |
1 |
10 |
46 |
Camshaft Bearing Setting Plate Bolt |
1 |
8 |
20 |
Clutch / Gearcase Linkage |
Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
Centrifugal Clutch Lock Nut |
1 |
20 |
87 |
Change Clutch Center Lock Nut |
1 |
18 |
80 |
Clutch Spring Bolt |
4 |
6 |
9 |
Shift Drum Stopper Arm Pivot Bolt |
1 |
6 |
9 |
Gearshift Cam Bolt |
1 |
6 |
12 |
Gearshift Spindle A Stopper Bolt (TM1/FM1/FM2 Only) |
1 |
8 |
20 |
Alternator / Starter Clutch |
Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
Starter One-Way Clutch Bolt |
6 |
8 |
27 |
Flywheel Bolt |
1 |
12 |
80 |
CKP Sensor Bolt |
2 |
5 |
4.4 |
Alternator Stator Bolt |
3 |
6 |
7 |
Crankshaft / Auto Transmission |
Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
Shift Drum Bearing Setting Bolt |
2 |
6 |
9 |
Dual Clutch Transmission (FA Models) |
Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
Centrifugal Clutch Lock Nut |
1 |
20 |
87 |
Oil Feed Pipe Setting Cap |
1 |
24 |
15 |
Orifice Relief Valve Socket Bolt |
1 |
10 |
25 |
Sealing Bolt |
1 |
8 |
12 |
Shift Clutch Lock Nut |
1 |
18 |
80 |
Shift Drum Stopper Arm Pivot Bolt |
1 |
6 |
9 |
Shift Drum Center Bolt |
1 |
8 |
17 |
Shift Drum Guide Plate Bolt |
2 |
6 |
9 |
Shift Spindle Angle Sensor Socket Bolt |
2 |
5 |
4.4 |
Shift Drum Position Switch Wire Bolt |
2 |
6 |
9 |
EOT Sensor |
1 |
10 |
13 |
Reverse Switch |
1 |
10 |
10 |
PGM-FI System |
Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
Sensor Unit Torx Screw (T25) |
3 |
5 |
2.5 |
ECT Sensor |
1 |
10 |
9 |
Bank Angle Sensor Mounting Bolt |
2 |
6 |
7 |
O2 Sensor |
1 |
12 |
18 |
Frame / Body Panels / Exhaust System
|
Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
Step Bracket Mounting Nut |
4 |
8 |
24 |
Step Bracket Mounting Bolt |
4 |
8 |
24 |
Muffler Cover Bolt |
2 |
6 |
9 |
Muffler Cover Band Bolt (Front Side) |
1 |
- |
1.5 |
Muffler Cover Band Bolt (Rear Side) |
1 |
- |
2.4 |
Front Muffler Cover Band Bolt |
1 |
- |
1.5 |
Exhaust Pipe Cover Band Bolt |
3 |
- |
1.5 |
Exhaust Pipe Stud Bolt |
2 |
8 |
4.4 |
Fuel and Cooling System |
Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
Throttle Body Cover Bolt |
1 |
5 |
3.8 |
Cooling Fan Nut |
1 |
5 |
2.0 |
Fan Motor Bolt |
3 |
5 |
3.8 |
Fan Motor Stay Bolt |
3 |
6 |
6.2 |
Engine Removal / Installation |
Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
Lower Engine Hanger Bolt/Nut (Left and Right) |
2 |
10 |
46 |
Upper Engine Hanger Nut (Frame Side) |
1 |
10 |
40 |
Upper Engine Hanger Bracket Bolt |
2 |
8 |
24 |
Front Final Gear Case Mounting Nut (Except TM1/TE1) |
2 |
10 |
32 |
Gearshift Pedal Pinch Bolt (TM1/FM1/FM2 Only) |
1 |
6 |
15 |
Rear Driving Mechanism |
Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
Final Gear Case Pinion Bearing Lock Nut |
1 |
64 |
72 |
Final Gear Case Cover Bolt |
2 |
10 |
35 |
Final Gear Case Cover Bolt (cont) |
6 |
8 |
18 |
Rear Final Gear Case Mounting Bolt |
8 |
10 |
55 |
Rear Brake Panel Mounting Nut |
4 |
10 |
34 |
Rear Wheel Hub Nut |
2 |
20 |
101 |
Front Driving Mechanism |
Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
Front Final Gear Pinion Bearing Lock Nut |
1 |
60 |
72 |
Differential Ring Gear Bolt |
10 |
8 |
36 |
Front Final Gear Case Cover Bolt |
2 |
10 |
34 |
Front Final Gear Case Cover Bolt (Cont) |
4 |
8 |
18 |
Front Final Clutch Shift Fork Bolt |
1 |
6 |
7 |
Front Final Clutch Housing Bolt |
3 |
8 |
18 |
Front Final Gear Case Mounting Bolt |
2 |
10 |
32 |
Front Final Gear Case Mounting Nut |
2 |
10 |
32 |
4WD Select Switch |
1 |
10 |
9 |
Final Clutch Arm Cover Bolt |
2 |
6 |
7 |
Front Wheel / Suspension / Steering |
Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
Front Master Cylinder Holder Bolt |
2 |
6 |
9 |
Throttle Housing Cover Screw |
3 |
4 |
1.1 |
Front Wheel Nut / Lugnut |
8 |
10 |
47 |
Front Wheel Hub Nut |
2 |
20 |
101 |
Shock Absorber Upper and Lower Mounting Nut |
4 |
10 |
22 |
Splash Guard Bolt |
6 |
6 |
8 |
Upper and Lower Arm Ball Joint Nut |
4 |
12 |
22 |
Tie-Rod Ball Joint Nut |
4 |
12 |
40 |
Front Brake Caliper Mounting Bolt |
4 |
8 |
22 |
Outboard Guard Bolt |
4 |
6 |
8 |
Brake Hose Clamp Bolt |
7 |
6 |
9 |
Steering Shaft End Nut (Except FM2/FA2) |
1 |
14 |
80 |
Lower Steering Shaft Holder Bolt (Except FM2/FA2) |
3 |
10 |
25 |
Steering Shaft Holder Bolt |
2 |
8 |
24 |
EPS Unit Mounting Nut (FM2/FA2 Only) |
3 |
10 |
25 |
EPS Unit Output Shaft End Nut (FM2/FA2 Only) |
1 |
14 |
80 |
Steering Shaft Pinch Bolt |
1 |
10 |
44 |
Rear Wheel / Suspension |
Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
Rear Wheel Nut / Lugnut |
8 |
10 |
47 |
Rear Wheel Hub Nut |
2 |
20 |
101 |
Trailer Hitch Mounting Nut |
2 |
10 |
25 |
Shock Absorber Lower Mounting Bolt |
1 |
12 |
83 |
Universal Joint Guard Bolt |
2 |
6 |
7 |
Swingarm Pivot Nut |
2 |
12 |
96 |
Brake System |
Item |
QTY |
Thread Dia. (mm) |
Torque (lb-ft) |
Front Brake Caliper Bleed Valve |
2 |
8 |
4.0 |
Front Brake Caliper Mounting Bolt |
4 |
8 |
22 |
Front Master Cylinder Reservoir Cap Screw |
2 |
4 |
1.5 |
Pad Pin |
2 |
10 |
13 |
Pad Pin Plug |
2 |
10 |
1.8 |
Front Brake Lever Pivot Bolt |
1 |
6 |
4.3 |
Front Brake Lever Pivot Nut |
1 |
6 |
4.4 |
Front Brake Switch Screw |
1 |
4 |
0.9 |
Front Master Cylinder Holder Bolt |
2 |
6 |
9 |
Front Brake Caliper Slide Pin |
2 |
8 |
16 |
Brake Hose Oil Bolt |
3 |
10 |
25 |
Outboard Guard Bolt |
4 |
6 |
8 |
Rear Brake Arm Nut |
1 |
8 |
15 |
Rear Brake Panel Drain Bolt |
1 |
8 |
9 |