2019 Honda Rancher 420 EPS Torque Specs


General Maintenance
Item QTY Thread Dia. (mm) Torque (lb-ft)
Spark Plug 1 14 16
Valve Adjusting Lock Nut 2 6 13
Valve Adjusting Hole Cap 2 36 9
Timing Hole Cap 1 14 7
Engine Oil Drain Bolt 1 12 18
Fuel and Lube System
Item QTY Thread Dia. (mm) Torque (lb-ft)
Throttle Body Insulator Band Screw 1 5 -
Throttle Drum Cover Screw 1 4 1.3
TP Sensor/MAP Sensor Torx Screw 3 5 2.5
Wire Harness Clamp Stay Screw 1 5 2.5
Fuel Injector Mounting Bolt 2 5 3.8
IACV Torx Screw (T20) 2 4 1.5
ECT Sensor 1 10 9
Bank Angle Sensor Mounting Bolt 2 4 1.1
Cylinder Head / Cylinder / Piston
Item QTY Thread Dia. (mm) Torque (lb-ft)
Cylinder Head Nut 4 10 29
Cam Chain Tensioner Pivot Bolt 1 6 9
Crankcase Stud Bolt 4 10 9
ECT Sensor 1 10 9
Upper Engine Hanger Nut 1 10 46
Camshaft Bearing Setting Plate Bolt 1 8 20
Clutch / Gearcase Linkage
Item QTY Thread Dia. (mm) Torque (lb-ft)
Centrifugal Clutch Lock Nut 1 20 87
Change Clutch Center Lock Nut 1 18 80
Clutch Spring Bolt 4 6 9
Shift Drum Stopper Arm Pivot Bolt 1 6 9
Gearshift Cam Bolt 1 6 12
Gearshift Spindle A Stopper Bolt (TM1/FM1/FM2 Only) 1 8 20
Alternator / Starter Clutch
Item QTY Thread Dia. (mm) Torque (lb-ft)
Starter One-Way Clutch Bolt 6 8 27
Flywheel Bolt 1 12 80
CKP Sensor Bolt 2 5 4.4
Alternator Stator Bolt 3 6 7
Crankshaft / Auto Transmission
Item QTY Thread Dia. (mm) Torque (lb-ft)
Shift Drum Bearing Setting Bolt 2 6 9
Dual Clutch Transmission (FA Models)
Item QTY Thread Dia. (mm) Torque (lb-ft)
Centrifugal Clutch Lock Nut 1 20 87
Oil Feed Pipe Setting Cap 1 24 15
Orifice Relief Valve Socket Bolt 1 10 25
Sealing Bolt 1 8 12
Shift Clutch Lock Nut 1 18 80
Shift Drum Stopper Arm Pivot Bolt 1 6 9
Shift Drum Center Bolt 1 8 17
Shift Drum Guide Plate Bolt 2 6 9
Shift Spindle Angle Sensor Socket Bolt 2 5 4.4
Shift Drum Position Switch Wire Bolt 2 6 9
EOT Sensor 1 10 13
Reverse Switch 1 10 10
PGM-FI System
Item QTY Thread Dia. (mm) Torque (lb-ft)
Sensor Unit Torx Screw (T25) 3 5 2.5
ECT Sensor 1 10 9
Bank Angle Sensor Mounting Bolt 2 6 7
O2 Sensor 1 12 18
Frame / Body Panels / Exhaust System
Item QTY Thread Dia. (mm) Torque (lb-ft)
Step Bracket Mounting Nut 4 8 24
Step Bracket Mounting Bolt 4 8 24
Muffler Cover Bolt 2 6 9
Muffler Cover Band Bolt (Front Side) 1 - 1.5
Muffler Cover Band Bolt (Rear Side) 1 - 2.4
Front Muffler Cover Band Bolt 1 - 1.5
Exhaust Pipe Cover Band Bolt 3 - 1.5
Exhaust Pipe Stud Bolt 2 8 4.4
Fuel and Cooling System
Item QTY Thread Dia. (mm) Torque (lb-ft)
Throttle Body Cover Bolt 1 5 3.8
Cooling Fan Nut 1 5 2.0
Fan Motor Bolt 3 5 3.8
Fan Motor Stay Bolt 3 6 6.2
Engine Removal / Installation
Item QTY Thread Dia. (mm) Torque (lb-ft)
Lower Engine Hanger Bolt/Nut (Left and Right) 2 10 46
Upper Engine Hanger Nut (Frame Side) 1 10 40
Upper Engine Hanger Bracket Bolt 2 8 24
Front Final Gear Case Mounting Nut (Except TM1/TE1) 2 10 32
Gearshift Pedal Pinch Bolt (TM1/FM1/FM2 Only) 1 6 15
Rear Driving Mechanism
Item QTY Thread Dia. (mm) Torque (lb-ft)
Final Gear Case Pinion Bearing Lock Nut 1 64 72
Final Gear Case Cover Bolt 2 10 35
Final Gear Case Cover Bolt (cont) 6 8 18
Rear Final Gear Case Mounting Bolt 8 10 55
Rear Brake Panel Mounting Nut 4 10 34
Rear Wheel Hub Nut 2 20 101
Front Driving Mechanism
Item QTY Thread Dia. (mm) Torque (lb-ft)
Front Final Gear Pinion Bearing Lock Nut 1 60 72
Differential Ring Gear Bolt 10 8 36
Front Final Gear Case Cover Bolt 2 10 34
Front Final Gear Case Cover Bolt (Cont) 4 8 18
Front Final Clutch Shift Fork Bolt 1 6 7
Front Final Clutch Housing Bolt 3 8 18
Front Final Gear Case Mounting Bolt 2 10 32
Front Final Gear Case Mounting Nut 2 10 32
4WD Select Switch 1 10 9
Final Clutch Arm Cover Bolt 2 6 7
Front Wheel / Suspension / Steering
Item QTY Thread Dia. (mm) Torque (lb-ft)
Front Master Cylinder Holder Bolt 2 6 9
Throttle Housing Cover Screw 3 4 1.1
Front Wheel Nut / Lugnut 8 10 47
Front Wheel Hub Nut 2 20 101
Shock Absorber Upper and Lower Mounting Nut 4 10 22
Splash Guard Bolt 6 6 8
Upper and Lower Arm Ball Joint Nut 4 12 22
Tie-Rod Ball Joint Nut 4 12 40
Front Brake Caliper Mounting Bolt 4 8 22
Outboard Guard Bolt 4 6 8
Brake Hose Clamp Bolt 7 6 9
Steering Shaft End Nut (Except FM2/FA2) 1 14 80
Lower Steering Shaft Holder Bolt (Except FM2/FA2) 3 10 25
Steering Shaft Holder Bolt 2 8 24
EPS Unit Mounting Nut (FM2/FA2 Only) 3 10 25
EPS Unit Output Shaft End Nut (FM2/FA2 Only) 1 14 80
Steering Shaft Pinch Bolt 1 10 44
Rear Wheel / Suspension
Item QTY Thread Dia. (mm) Torque (lb-ft)
Rear Wheel Nut / Lugnut 8 10 47
Rear Wheel Hub Nut 2 20 101
Trailer Hitch Mounting Nut 2 10 25
Shock Absorber Lower Mounting Bolt 1 12 83
Universal Joint Guard Bolt 2 6 7
Swingarm Pivot Nut 2 12 96
Brake System
Item QTY Thread Dia. (mm) Torque (lb-ft)
Front Brake Caliper Bleed Valve 2 8 4.0
Front Brake Caliper Mounting Bolt 4 8 22
Front Master Cylinder Reservoir Cap Screw 2 4 1.5
Pad Pin 2 10 13
Pad Pin Plug 2 10 1.8
Front Brake Lever Pivot Bolt 1 6 4.3
Front Brake Lever Pivot Nut 1 6 4.4
Front Brake Switch Screw 1 4 0.9
Front Master Cylinder Holder Bolt 2 6 9
Front Brake Caliper Slide Pin 2 8 16
Brake Hose Oil Bolt 3 10 25
Outboard Guard Bolt 4 6 8
Rear Brake Arm Nut 1 8 15
Rear Brake Panel Drain Bolt 1 8 9