2016 Honda Pioneer 4 SXS700M4G Specs
| General Maintenance | |||
|---|---|---|---|
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Spark Plug | 1 | 14 | 16 |
| Valve Adjusting Lock Nut | 4 | 6 | 12 |
| Crankshaft Hole Cap | 1 | 36 | 9 |
| Timing Hole Cap | 1 | 14 | 7 |
| Engine Oil Drain Bolt | 1 | 12 | 18 |
| Engine Oil Filter Center Bolt | 1 | 20 | 13 |
| Fuel / Lube / Cooling System | |||
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Oil Pump Driven Sprocket Bolt | 1 | 6 | 9 |
| ECT Sensor | 1 | 10 | 9 |
| Insulator Band Screw (Throttle Body Side) | 1 | 5 | - |
| Insulator Band Screw (Engine Side) | 1 | 5 | - |
| Coolant Bleed Bolt (Thermostat Cover) | 1 | 6 | 9 |
| IACV Holder Plate Mounting Screw | 2 | - | 1.5 |
| Radiator Mounting Bolt | 2 | 5 | 6.2 |
| Fan Motor Mounting Bolt | 3 | 5 | 3.8 |
| Cooling Fan Mounting Nut | 1 | 5 | 2.0 |
| Cylinder Head / Cylinder / Piston | |||
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Cylinder Head Cover Cap Nut | 4 | 10 | 48 |
| Cylinder Stud Bolt | 4 | 10 | 18 |
| Alternator / Starter Clutch | |||
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Flywheel Bolt | 1 | 12 | 80 |
| Starter One-Way Clutch Torx Bolt | 6 | 8 | 22 |
| Alternator Stator Bolt | 4 | 6 | 7 |
| CKP Sensor Bolt | 2 | 5 | 4.3 |
| Alternator Stator Wire Holder Bolt | 1 | 6 | 7 |
| Gear Selector Arm Pinch Bolt | 1 | 6 | 12 |
| Sub-Transmission / Gearshift Linkage | |||
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Shift Drum Stopper Arm Pivot Bolt | 1 | 6 | 9 |
| Engine Oil Drain Bolt | 1 | 12 | 18 |
| Gear Selector Lever Pivot Nut | 1 | 8 | 19 |
| Gear Selector Cable Lock Nut | 2 | 14 | 19 |
| Drivetrain System | |||
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Primary Driven Gear Lock Nut | 1 | 16 | 80 |
| Stator Shaft Inner Collar Stopper Pin | 1 | 10 | 10 |
| Torque Converter Lock Nut | 1 | 22 | 87 |
| Oil Feed Pipe Setting Cap | 1 | 24 | 15 |
| Oil Passage Sealing Cap | 1 | 20 | 13 |
| EOT Sensor | 1 | 10 | 9 |
| Shift Valve Body Cover Bolt | 3 | 6 | 5.9 |
| Frame / Body Panels / Exhaust System | |||
|---|---|---|---|
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Seat Frame Rear Bolt | 2 | 12 | 47 |
| Rear Seat Belt Buckle Bolt | 4 | 7/16" | 24 |
| Right Seat Bottom Cover Mounting Screw | 1 | 6 | 5.9 |
| Left Seat Bottom Cover Mounting Screw | 4 | 6 | 5.9 |
| Rear Foot Well Mounting Screw (4 Person) | 12 | 6 | 5.9 |
| Rear Side Cover Screw | 2 | 6 | 6.6 |
| Front Side Cover Socket Bolt | 2 | 6 | 6.6 |
| Floor Panel Mounting Screw | 14 | 6 | 5.9 |
| Front Door Hinge Socket Bolt | 8 | 8 | 22 |
| Front Door Latch Plate Mounting Bolt | 2 | 6 | 6.6 |
| Rear Door Latch Plate Mounting Bolt (4 Person) | 4 | 6 | 6.6 |
| Instrument Panel Screw | 4 | 6 | 6.6 |
| Bed Side Cover Mounting Bolt (4 Person) | 4 | 6 | 5.9 |
| Bed Side Cover Mounting Bolt (2 Person) | 2 | 6 | 6.6 |
| Bed Side Cover Special Bolt (2 Person) | 6 | 6 | 9 |
| Bed Center Cover Screw (4 Person) | 4 | 6 | 5.9 |
| Bed Front Panel Screw (4 Person) | 12 | 6 | 5.9 |
| Bed Top Cover Screw (4 Person) | 13 | 6 | 5.9 |
| Bed Top Cover Screw (2 Person) | 20 | 6 | 5.9 |
| Bed Release Lever Holder Bolt | 6 | 6 | 10 |
| Tailgate Lock Lever Socket Bolt | 4 | 6 | 9 |
| Tailgate Pivot Bracket Washer Screw | 2 | 6 | 5.9 |
| Tailgate Pivot Pipe Screw | 3 | 5 | 5.9 |
| Front OPS Mounting Nut | 8 | 10 | 36 |
| Upper Middle OPS Mounting Nut | 6 | 10 | 36 |
| Rear Upper OPS Mounting Nut (4 Person) | 4 | 10 | 36 |
| Rear Side OPS Mounting Nut (4 Person) | 8 | 10 | 36 |
| Rear Lower OPS Mounting Bolt (4 Person) | 6 | 10 | 36 |
| Front Seat Belt Anchor Bolt | 4 | 7/16" | 24 |
| Front Seat Belt Retractor Nut | 2 | 7/16" | 24 |
| Rear Seat Belt Anchor Bolt (4 Person) | 2 | 7/16" | 24 |
| Rear Seat Belt Retractor Nut (4 Person) | 4 | 7/16" | 24 |
| Front Seat Belt Buckle Bolt | 2 | 7/16" | 24 |
| Muffler Band Bolt | 2 | 8 | 16 |
| Exhaust Pipe Cover Band Screw | 6 | - | 3.0 |
| Muffler Front Cover Band Screw | 3 | - | 1.1 |
| Muffler Rear Cover Band Screw | 2 | - | 2.4 |
| Frame Joint Nut | 8 | 10 | 41 |
| Maintenance | |||
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Front Final Gear Case Oil Filler Cap | 1 | 30 | 9 |
| Front Final Gear Case Oil Drain Bolt | 1 | 8 | 9 |
| Rear Final Gear Case Oil Filler Cap | 1 | 30 | 9 |
| Rear Final Gear Case Oil Drain Bolt | 1 | 8 | 9 |
| Brake Pedal Height Adjusting Bolt Lock Nut | 1 | 8 | 16 |
| Brake Pedal Height Lock Plate Torx Bolt | 1 | 8 | 16 |
| Rack Guide Screw | 1 | 32 | - |
| Rack Guide Screw Lock Nut | 1 | 32 | 18 |
| Tie Rod End Lock Nut | 2 | 14 | 33 |
| Engine Removal / Installation | |||
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Lower Engine Hanger Nut (Left and Right) | 2 | 10 | 40 |
| Front Final Gear Case Mounting Nut | 2 | 12 | 40 |
| Gear Selector Arm Pinch Bolt | 1 | 6 | 12 |
| Parking Brake Cable Clamp Bolt | 4 | 8 | 20 |
| Sub-Transmission / Gearshift Linkage | |||
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Gear Selector Lever Pivot Nut | 1 | 8 | 20 |
| Gear Selector Arm Pinch Bolt | 1 | 6 | 12 |
| Gear Selector Cable Nut | 2 | 14 | 20 |
| VS Sensor Bolt | 1 | 6 | 7 |
| Front Wheel / Suspension | |||
|---|---|---|---|
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Wheel Nut | 8 | 12 | 80 |
| Wheel Hub Nut | 2 | 20 | 101 |
| Brake Disc Bolt | 8 | 8 | 31 |
| Brake Disc Splash Guard Socket Bolt | 6 | 6 | 8 |
| Drive Shaft Outboard Guard (at Caliper) | 4 | 6 | 8 |
| Drive Shaft Guard Bolt (Lower Arm) | 4 | 6 | 8 |
| Shock Absorber Mounting Nut | 4 | 10 | 33 |
| Brake Hose Clamp Bolt | 4 | 6 | 9 |
| Upper and Lower Arm Pivot Nut | 8 | 12 | 47 |
| Upper and Lower Arm Ball Joint Nut | 4 | 12 | 36 |
| Steering System | |||
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Steering Wheel Nut | 1 | 12 | 36 |
| Steering Shaft Pinch Bolt | 4 | 8 | 20 |
| Final Clutch Arm Cover and Base Bolt | 3 | 6 | 7 |
| Tie-Rod Joint Nut | 2 | 12 | 48 |
| Rack End Joint | 2 | 12 | 40 |
| Steering Gear Box Mounting Nut | 4 | 10 | 29 |
| Rear Wheel / Suspension | |||
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Rear Wheel Nut / Lugnut | 8 | 12 | 80 |
| Brake Disc Bolt | 8 | 8 | 31 |
| Rear Wheel Hub Nut | 2 | 20 | 101 |
| Brake Disc Splash Guard Socket Bolt | 6 | 6 | 8 |
| Shock Absorber Mounting Nut | 4 | 12 | 44 |
| Brake Hose Clamp Bolt | 2 | 6 | 2.9 |
| Upper Arm Pivot Nut | 4 | 12 | 47 |
| Lower Arm Pivot Nut (Frame Side) | 4 | 12 | 47 |
| Lower Arm Pivot Nut (Knuckle Side) | 2 | 10 | 33 |
| Stabilizer Arm Mounting Bolt | 4 | 8 | 20 |
| Stabilizer Link Nut | 4 | 10 | 34 |
| Front Driving Mechanism | |||
|---|---|---|---|
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Final Gear Case Mounting Nut | 2 | 12 | 40 |
| Final Gear Case Cover Bolt | 2 | 10 | 34 |
| Final Gear Case Cover Bolt (Cont.) | 4 | 8 | 29 |
| Differential Ring Gear Bolt | 10 | 8 | 36 |
| Final Clutch Housing Bolt | 3 | 8 | 19 |
| Pinion Bearing Lock Nut | 1 | 64 | 72 |
| Final Clutch Shift Fork Bolt | 1 | 6 | 7 |
| 4WD Select Switch | 1 | 10 | 9 |
| Differential Lock Switch | 1 | 10 | 9 |
| Final Clutch Arm Cover and Base Bolt | 3 | 6 | 7 |
| Differential Lock Stopper Spring Plug | 1 | 12 | 16 |
| Differential Lock Stopper Arm Bolt | 1 | 6 | 14 |
| Differential Lock Shift Fork Bolt | 1 | 6 | 7 |
| Differential Lock Clutch Housing Bolt | 4 | 8 | 19 |
| Drive Mode Selector Lever Pivot Nut | 1 | 8 | 20 |
| Front Differential Lock Cable Nut | 2 | 14 | 11 |
| Rear Driving Mechanism | |||
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Final Gear Case Mounting Nut | 3 | 10 | 32 |
| Final Gear Case Cover Bolt | 2 | 10 | 34 |
| Final Gear Case Cover Bolt (Cont.) | 6 | 8 | 19 |
| Differential Ring Gear Bolt | 10 | 10 | 43 |
| Pinion Bearing Lock Nut | 1 | 72 | 72 |
| Rear Differential Lock Cable Nut | 4 | 14 | 20 |
| Rear Pinion Joint Lock Nut | 1 | 16 | 80 |
| Brake System | |||
|---|---|---|---|
| Item | QTY | Thread Dia. (mm) | Torque (lb-ft) |
| Front Brake Caliper Bleed Valve | 2 | 10 | 6.3 |
| Brake Pipe Joint Nut | 10 | 10 | 10 |
| Master Cylinder/Brake Pedal Bracket Nut | 2 | 8 | 20 |
| Master Cylinder Push Rod Joint Nut | 1 | 8 | 13 |
| Master Cylinder Reservoir Bolt | 1 | 5 | 1.8 |
| Front Brake Caliper Mounting Bolt | 4 | 12 | 80 |
| Front Brake Caliper Slide Pin Bolt | 4 | 8 | 17 |
| Front Brake Caliper Mounting Bolt | 4 | 12 | 80 |
| Rear Brake Caliper Slide Pin Bolt | 2 | 8 | 24 |
| Rear Brake Caliper Parking Brake Arm Nut | 1 | 10 | 20 |
| Parking Brake Cable Holder Cover Socket Bolt | 4 | 6 | 8 |
| Parking Brake Cable Clamp Bolt | 4 | 8 | 20 |
| Parking Brake Cable Holder Bolt | 2 | 10 | 30 |
| Rear Caliper Bleed Valve | 1 | 8 | 4.0 |